A mixed flow fan and a method of manufacturing a mixed flow fan. The method may include molding a fan wheel with a plurality of blades and a plurality of apertures. The plurality of blades extends radially outward from an axis of rotation and a plurality of apertures arranged with one aperture positioned between each pair of adjacent blades. The method also includes molding a plug having a conical shape. The plug includes a plurality of plugging members arranged circumferentially, where the number of the plurality of plugging members corresponds to the number of the plurality of apertures in the fan wheel. The method further includes welding together the fan wheel and the plug, where each of the plurality of apertures of the fan wheel is sealed by one of the plurality of plugging members of the plug to form a continuous surface.

The present disclosure is directed to a system and method for preventing damage to one or more components of the gas turbine engine during a repair procedure. The method includes locating one or more gaps of one or more components of the gas turbine engine in the vicinity of the defect. Further, the method includes filling the one or more gaps with a filler material so as to prevent arcing over the gaps during repair. Thus, the method also includes applying an electrical discharge to the defect.

An exhaust apparatus for a gas turbine includes an annular duct with struts extending from an outer duct-wall to an inner duct-wall of the annular duct. Each strut is encapsulated in a respective strut shield. An interface of the strut shield with a respective duct-wall includes a collar extending along a partial length of the perimeter of the strut shield at the respective interface. The collar includes a first section extending radially and aligned with the strut shield, and a second section oriented at an angle to the first section and aligned with the respective duct-wall. The first section is attached to the strut shield along a first joint and the second section is attached to the respective duct-wall along a second joint. An intersection of the first and second sections is formed by a smooth curve defined by a radius configured to distribute stresses at the respective interface.

A turbine is provided comprising a plurality of stages, each stage comprising a rotatable disk and blades carried thereby, at least one pair of adjacent rotatable disks defining an annular gap therebetween and having respective opposing sealing band receiving slots aligned with the annular gap A sealing band is located in the opposing receiving slots to seal the annular gap Disk engagement structure is defined in the pair of adjacent rotatable disks. A clip member is coupled to the sealing band and engaged with the pair of adjacent rotatable disks through the disk engagement structure The clip member may have an aperture extending only partially through the clip member for alignment with a hole in the sealing band for engagement with a tool To improve weld geometry, the clip member may have angled surfaces and notched areas, and the sealing band may have chamfered edges.

An airfoil for a gas turbine engine according to an example of the present disclosure includes, among other things, a first portion welded to a second portion along an interface such that at least the first portion establishes an airfoil section and the second portion establishes a root section mountable to a rotatable hub. The airfoil section includes an airfoil body extending between leading and trailing edges in a chordwise direction, extending between pressure and suction sides separated in a thickness direction, and extending from the root section in a spanwise direction to a tip portion. A recessed region extends inwardly from at least one of the pressure and suction sides. The airfoil body includes at least one rib bounding a respective pocket within a perimeter of the recessed region. A cover skin is welded to the airfoil body along the at least one rib to enclose the recessed region. A method of forming a gas turbine engine component is also disclosed.

Turbine housing assemblies and related fabrication methods are provided. A turbine housing assembly includes a bearing flange, a tongue member, a first sheet metal structure providing an inner contour of an inlet passage and joined to the tongue member, and a second sheet metal structure including an inlet portion providing an outer contour of the inlet and a volute portion providing an outer contour of a volute in fluid communication with the inlet. The volute portion is joined to the tongue member to define the volute, and the inlet portion of the second sheet metal structure is joined to the first sheet metal structure to define the inlet passage.

A method and casting core for forming a landing for welding a baffle inserted into an airfoil are disclosed, wherein the baffle landing of the blade or vane is formed in investment casting by the casting core rather than by wax, reducing tolerances and variability in the location of the baffle inserted into the cooling cavity of airfoil when the baffle is welded to the baffle landing.

A method of repairing a superalloy component includes a series of sequential steps. The steps are, cleaning the component, applying brazing material to the component, heat treating the component, inspecting the component, preparing the surface of the component, welding the component, and performing a second inspection of the component. The superalloy component is comprised of a high gamma prime superalloy.

The impeller (1) includes a main plate (3) formed from a metal plate; and vanes (5) each formed from a metal plate. Each of the vanes (5) has a three-dimensional portion (5A) having a surface inclined with respect to a rotation axis (CA) of the impeller (1) and a two-dimensional portion (5B) having a surface parallel to the rotation axis (CA) of the impeller (1), and the two-dimensional portion (5B) is fixed to the main plate (3) by a first weld (10) formed by projection welding.

A method of repairing a piston seal assembly comprises removing worn material from a piston seal groove to generate a worked seal groove, applying a groove buildup member to the worked seal groove, and disposing a seal member proximate the groove buildup member.