A method is provided for manufacturing at least a portion of a heat exchanger. During this method, a first heat exchanger section is formed that includes a base and a plurality of protrusions. The forming of the first heat exchanger section includes building up at least one protrusion material on the base to form the protrusions. The first heat exchanger section is attached to a second heat exchanger section. A plurality of flow channels are defined between the first heat exchanger section and the second heat exchanger section.

Tooling for the coating of lips of a turbomachine rotor sector, comprising a support for a rotor sector, a centering plate adapted to be inserted into a rotor sector, said centering plate having a central housing, a tool, said tool comprising a centering arm, adapted to be inserted into the central housing of the centering plate, a torch, adapted to spray a ceramic material, a machining tool, said tooling being configured so as to position the tool relative to the rotor sector via the centering plate, and to simultaneously perform on the rotor sector a spraying of ceramic material and a machining on two distinct sectors of the lips.

A turbine part, such as a turbine blade or a distributor fin, for example, including a substrate made of superalloy based on monocrystalline nickel, including rhenium and/or ruthenium, and having a -NisAI phase that is predominant by volume and a -Ni phase, the part also including a sublayer made of metal superalloy based on nickel covering the substrate, wherein the sublayer has a -NisAI phase that is predominant by volume and wherein the sublayer has an average atomic fraction of aluminium of between 0.15 and 0.25, of chromium of between 0.03 and 0.08, of platinum of between 0.01 and 0.05, of hafnium of less than 0.01 and of silicon of less than 0.01. A process for manufacturing a turbine part including a step of vacuum deposition of a sublayer made of a superalloy based on nickel having predominantly by volume a -NisAI phase, on a substrate made of superalloy based on nickel including rhenium and/or ruthenium.

A system for coating a component is provided. The system includes a feedstock supply, a carrier fluid supply, and a thermal spray gun coupled in flow communication with the feedstock supply and the carrier fluid supply. The feedstock supply contains a substantially homogeneous powder mixture of a first powder and a second powder. The second powder is softer than the first powder and has a percentage by mass of the powder mixture of between about 0.1% and about 3.0%.

Provided is a coating system for a substrate, the system including a first, second and third layer. In the system, the first layer is designed as an adhesion promoter layer, the second layer is a ductile metal layer with a columnar structure and the uppermost, third layer is a ceramic oxide layer with a high hardness value. The substrate is ideally an element of a compressor component of a stationary gas turbine. Also disclosed is a method for producing the coating system.

The present disclosure provides a heating system for performing thermal spray coating. The heating system includes (a) a thermal spray element configured to be coupled to a robotic arm, (b) a heating unit configured to be coupled to the robotic arm, (c) at least one processor, and (d) data storage comprising program instructions executable by the at least one processor to cause the heating system to perform functions including (i) receiving a first indication of a spray coating material positioned in the thermal spray element, (ii) receiving a second indication of a material of a substrate onto which the spray coating material is to be sprayed, (iii) heating the substrate for a time period until the substrate reaches a desired temperature that is determined based on both the spray coating material and the material of the substrate, and (iv) spraying the spray coating material onto the substrate.

A coated ceramic matrix composite component and a gas turbine assembly are provided. The coated ceramic matrix composite component comprises a substrate comprising an endface surface and a hot gas path surface. The hot gas path surface is arranged and disposed to contact a hot gas path when the component is installed in the gas turbine assembly. The endface surface is disposed at an endface angle to the hot gas path surface and opposing at least one adjacent component when the component is installed in the gas turbine assembly. The coated ceramic matrix composite component further comprises an environmental barrier coating on at least a portion of the endface surface.

An air seal for use in a gas turbine engine. The seal includes a thermally sprayed abradable seal layer. The abradable material is composed of aluminum powder forming a metal matrix, and co-deposited methyl methacrylate particles and/or hexagonal boron nitride particles embedded as filler in the metal matrix.

A component for a gas turbine engine. The component includes a body. The body has an exterior surface abutting a flowpath for the flow of a hot combustion gas through the gas turbine engine. Further, the body defines a cooling passageway within the body to supply cool air to the component. The component includes a leading face and a trailing face defining a trench therebetween on the exterior surface. The body defines a plurality of cooling holes extending between the cooling passageway and a plurality of outlets defined in the trench such that the trench is fluidly coupled to the cooling passageway. Additionally, the leading face and trailing face are each tangent to at least one of the plurality of outlets. The trench directs the cool air along a contour of the component.

A gas turbine engine is provided and includes a first rotating component having a first snap surface and a second rotating component having a second snap surface. The first and second snap surfaces are configured to interlock along an interface and at least one of the first and second snap surfaces comprising a tailored-friction material at the interface.