An airfoil of a gas turbine engine includes a leading edge and an opposed trailing edge defining a chord between the leading edge and the trailing edge, wherein the chord has a chord length. A concave surface is between the leading edge and the trailing edge, which includes a first portion proximal the leading edge of the airfoil and a second portion proximal the trailing edge of the airfoil, wherein the first portion of the concave surface includes about 10% to about 50% of the chord length. An erosion-resistant ceramic, cermet or intermetallic coating is on the second portion of the concave surface, which includes a coating leading edge pattern. The first portion of the concave surface is free of the erosion-resistant coating.

A process for coating a component includes applying a bond coat on a substrate of a component; applying a thermal barrier material to the bond coat; and applying a conforming reflective layer to the thermal barrier material, the conforming reflective layer conforming to porous microstructure of the ceramic coating.

The present disclosure relates generally to a system and method for applying a metallic coating. A first metallic coating may be applied to a portion of a total surface of a part and a second metallic coating may be applied to substantially the total surface. The metallic coating may be applied to a vane cluster for use in a turbomachine.

Disclosed is a method of manufacturing an airfoil structure. The airfoil structure includes a plurality of airfoils, a support for supporting the airfoils, and a case for covering the airfoils. Each airfoil includes an airfoil body, and an airflow generator for producing induced airflow by generating plasma. The method includes a process of forming the airflow generator that includes a first electrode forming step of forming a first electrode on the airfoil body, a dielectric layer forming step of forming a dielectric layer on the airfoil body by forming ceramic powder into a film to cover the first electrode through room temperature impact consolidation, and a second electrode forming step of forming a second electrode on a surface of the dielectric layer, such that the second electrode is electrically connected to the first electrode, and an alternating-current voltage is applied to the second electrode.

An abrasive coating for a substrate of a component in a gas path exposed to a maximum temperature of 1750 degree Fahrenheit, comprising a plurality of grit particles adapted to be placed on a top surface of the substrate; a matrix material bonded to the top surface; the matrix material partially surrounds the grit particles, wherein the grit particles extend above the matrix material relative to the top surface; a film of oxidant resistant coating applied over the plurality of grit particles and the matrix material and a thermal barrier coating material applied over said film of oxidant resistant coating.

Thermal barrier coatings and methods to make such coatings present improved resistance to CMAS infiltration. The method for forming a thermal barrier coating includes applying a layer of the thermal barrier coating to a component having a surface, forming a plurality of first channels in the thermal barrier coating, and forming a plurality of second channels in the thermal barrier coating. The first channels extend through a thickness of the thermal barrier coating from an interface with the surface of the component to a free surface opposite the interface. The second channels are disposed between the free surface and the interface and extending lengthwise generally parallel to the free surface of the thermal barrier coating, wherein the thermal barrier coating comprises a material comprising yttrium aluminum garnet (YAG) or yttria stabilized zirconia (YSZ).

A thermal barrier coating (TBC) material includes calcic-magnesia-alumina-silicates-resistant rare-earth (RE) oxide powder blended with yttria-stabilized zirconia (YSZ). The RE oxide powder may include any of gadolinium oxide, samarium oxide, ytterbium oxide and cerium oxide. The RE oxide powder may include gadolinium zirconate (GZO).

A turbine component includes a substrate made from monocrystalline nickel-based superalloy including rhenium, which has a γ-γ′ Ni phase, and an average weight faction of chromium of less than 0.08, a sublayer made from nickel-based metal superalloy covering the substrate, in which the sublayer made from metal superalloy includes at least aluminium, nickel, chromium, silicon, hafnium and has, predominantly by volume, a γ′-Ni 3 Al phase.

An airfoil of a gas turbine engine includes a leading edge and an opposed trailing edge defining a chord between the leading edge and the trailing edge, wherein the chord has a chord length. A concave surface is between the leading edge and the trailing edge, which includes a first portion proximal the leading edge of the airfoil and a second portion proximal the trailing edge of the airfoil, wherein the first portion of the concave surface includes about 10% to about 50% of the chord length. An erosion-resistant ceramic, cermet or intermetallic coating is on the second portion of the concave surface, which includes a coating leading edge pattern. The first portion of the concave surface is free of the erosion-resistant coating.

Embodiments of the present disclosure generally relate to protective coatings on turbine blades, turbine disks, and other aerospace components and methods for depositing the protective coatings. In one or more embodiments, a turbine blade includes a blade portion and a root coupled to the blade portion, where the root contains a protective coating disposed thereon. The protective coating is or contains one or more deposited crystalline film containing at least one of a metal oxide, a metal nitride, or a metal oxynitride and has a thickness of about 100 nm to about 10 μm. In some examples, a turbine blade assembly includes a disk and a plurality of the turbine blades coupled to the disk. The protective coating is disposed on the root on the turbine blade and/or a receiving surface on the turbine disk.