A hybrid three-layer system is presented. The hybrid three-layer system includes a two-layer composite system and an additively manufactured third layer comprising a lattice structure. The composite layer system includes a metallic substrate, a structured surface, and a thermal protection system. The structured surface may be additively manufactured onto the metallic substrate and includes structured surface features formed to project above the metallic substrate. Each of the structured surface features are separated from adjacent structured surface features by grooves. The thermal protection coating may be thermally sprayed onto the structured surface and is bonded to each of the structured surface features. The lattice structure is in contact with a surface of the metallic substrate of the composite layer system.

A method may comprise: laying up a first plurality of plies of material comprising thermoplastic resin and fiber to form an inner skin preform, the inner skin preform being a continuous sheet including alternating peaks and valleys; laying up a second plurality of plies of material comprising thermoplastic resin and fiber to form an outer skin preform; and joining the inner skin preform to the outer skin preform.

An airflow profile structure having a leading and/or trailing edge profiled with a serrated profile. The serrated profile has a succession of teeth and depressions, characterized in that, along the leading and/or trailing edge, from a first location to a second location, the teeth of the serrated profile are individually inclined towards the second location.

An airfoil for a gas turbine engine according to an example of the present disclosure includes, among other things, an airfoil section extending between a leading edge and a trailing edge in a chordwise direction and extending between a tip portion and a root section in a spanwise direction. The airfoil section defines pressure and suction sides separated in a thickness direction. A sheath extends in the spanwise direction along at least one of the pressure and suction sides of the airfoil section. A tip cap extends in the chordwise direction along the at least one of the pressure and suction sides. The sheath includes a first set of interface members. The tip cap includes a second set of interface members interleaved with the first set of interface members to establish at least one joint along an external surface of the at least one of the pressure and suction sides. A method of assembly for an airfoil is also disclosed.

A rotating machine includes a casing having a hollow shape; a rotator rotatably supported in the casing; a stator blade fixed to an inner peripheral portion of the casing; a rotor blade fixed to an outer peripheral portion of the rotator while being displaced from the stator blade in an axial direction of the rotator; a sealing device disposed between the inner peripheral portion of the casing and a tip of the rotor blade; a swirling flow generation chamber provided along a circumferential direction of the rotator on a downstream side of the sealing device in the casing in a fluid flow direction; and guiding members provided at predetermined intervals in the swirling flow generation chamber in the circumferential direction of the rotator. The guiding members each include a first guiding surface that is inclined in the circumferential direction with respect to the axial direction of the rotator.

Turbine and compressor casing abradable components for turbine engines include abradable surfaces with a zonal system of forward (zone A) and rear or aft sections (zone B) surface features. The zone A surface profile comprises an array pattern of non-directional depression dimples, or upwardly projecting dimples, or both, in the abradable surface. The dimpled forward zone A surface features reduce surface solidity in a controlled manner, to help increase abradability during blade tip rubbing incidents, yet they provide sufficient material to resist incoming hot working fluid erosion of the abradable surface. In addition, the dimples provide generic forward section aerodynamic profiling to the abradable surface, compatible with different blade airfoil-camber profiles. The aft zone B surface features comprise an array pattern of ridges and grooves.

A gas turbine engine comprises at least one radially extending bleed passage optionally in fluid communication with at least one generally circumferentially extending plenum. The passage has an upstream inlet in fluid communication with a bleed passage and an outlet for releasing air from the plenum. The upstream leading edge of the inlet or the downstream trailing edge of the inlet has a non-uniform profile.

An angular sector of a fixed blade ring of a turbomachine, in particular a stator or a guide vane assembly, includes, relative to the axis of said fixed blade ring, a radially outer platform, a radially inner platform, at least two blades extending between said platforms, and at least one block of abradable honeycomb material extending on the inside of the inner platform between transverse ends of the sector. The block of abradable material includes at least one transverse end wall shaped according to a toothed profile having at least one radially oriented tooth extending across an entire radial thickness of said block.

A composite layer system is presented. The composite layer system includes a metallic substrate, a structured surface, and a thermal protection system. The structured surface may be additively manufactured onto the metallic substrate and includes structured surface features formed to project above the metallic substrate. Each of the structured surface features are separated from adjacent structured surface features by grooves. The thermal protection coating may be thermally sprayed onto the structured surface and is bonded to each of the structured surface features.

A turbine component includes a root and an airfoil extending from the root to a tip opposite the root. The airfoil forms a leading edge and a trailing edge portion extending to a trailing edge. A plurality of axial cooling channels in the trailing edge portion of the airfoil are arranged to permit axial flow of a cooling fluid from an interior of the turbine component at the trailing edge portion to an exterior of the turbine component at the trailing edge portion. A method of making a turbine component includes forming an airfoil having a trailing edge portion with axial cooling channels. The axial cooling channels are arranged to permit axial flow of a cooling fluid from an interior to an exterior of the turbine component at the trailing edge portion. A method of cooling a turbine component is also disclosed.