A turbine apparatus is disclosed including a first article and a second article disposed between the first article and a hot gas path of a turbine. The first article includes at least one first article cooling channel in fluid communication with and downstream from a cooling fluid source, and the second article includes at least one second article cooling channel in fluid communication with and downstream from the at least one first article cooling channel. A method for redundant cooling of the turbine apparatus is disclosed including flowing a cooling fluid from the cooling fluid source through at least one first article cooling channel, exhausting the cooling fluid from the at least one first article cooling channel into at least one second article cooling channel, and flowing the cooling fluid through the at least one second article cooling channel.

The present invention relates to a ceramic or metallic component including a first region having a first porosity ranging between 1 and 30%. The component includes a second region having a second porosity that is less than the first porosity. The component includes at least one graded transition between the first and second regions.

A blade outer airseal has a body comprising: an inner diameter (ID) surface; an outer diameter (OD) surface; a leading end; and a trailing end. The airseal body has a metallic substrate and a coating system atop the substrate along at least a portion of the inner diameter surface. At least over a first area of the inner diameter surface, the coating system comprises an abradable layer and a thermal barrier layer between the abradable layer and the substrate; and the thermal barrier layer comprises a ceramic and metallic phases within the ceramic.

A method for friction welding of inter alia coarse grain superalloy components, involving conditioning a shear zone of components to be welded by; a) pre-determining temperature profile for which the material of the shear zone of the components approaches viscoplasticity but does not undergo undesirable phase transformations, b) introducing friction at one or both surfaces of the components to be welded to provide a pre-defined quantum of energy sufficient to generate a peak temperature of the temperature profile at that surface whilst simultaneously applying pressure to the surfaces which is below a pressure which will cause upset at the surface, c) withdrawing the friction and/or pressure allowing the heat to disperse by conduction through the shear zone; d) after the temperature at the surface falls below peak temperature, repeating steps b) and c); and repeating step d) as necessary until the pre-determined temperature gradient is achieved throughout the shear zone.

Apparatuses are disclosed including a first article, a second article, a sewing member and a thermal break. The second article includes a second material composition having a second thermal tolerance greater than a first thermal tolerance of a first material composition of the first article. The sealing member is disposed between and contacts the first article and the second article, and includes a third material composition having a third thermal tolerance less than the second thermal tolerance and less than an operating temperature of the second article. The thermal break is defined by the second article, and is proximate to the sealing member and partitioned from the sealing member by a portion of the second article. The thermal break interrupts a thermal conduction path from the second article to the sealing member. The first article and the second article compress the sealing member, forming a thermal gradient-tolerant seal.

A method of treatment includes laser-hardening a portion of a component and texturing a treated surface of the portion with a hydrophobic surface texture. In some embodiments, the method includes polishing the treated surface after laser-hardening the portion and prior to texturing the treated surface. A component includes a component body having a portion that is laser-hardened. The treated surface is hydrophobic with a hydrophobic surface texture. In some embodiments, the component is a turbine component. In some embodiments, the portion is a leading edge. A turbine system includes a turbine shaft and a turbine component attached to the turbine shaft. The turbine component includes a component body having a leading edge. The leading edge is laser-hardened and the treated surface of the leading edge is hydrophobic with a hydrophobic surface texture.

A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.

A method for producing a rotary disk/blisk for a high-pressure compressor or a high-speed turbine and to a corresponding geared turbofan engine. The method involves providing a Ni base alloy comprising, in % by weight, 15.5-16.5 Cr, 14.0-15.5 Co, 4.75-5.25 Ti, 2.75-3.25 Mo. 2.25-2.75 Al, 1.00-1.50 W, as well as optionally 0.0250-0.0500 Zr, 0.0100-0.0200 B, 0.0100-0.0200 C, remainder Ni. The base alloy is shaped by forging to obtain a preform of the disk/blisk, the final contour thereof being produced by electrical discharge machining or electrochemical machining.

Superalloy material components for turbine engines, including steam and combustion turbine engines are fabricated by superplastic formation of a laser-sintered preform. Superalloy material powder is sintered into a preform, such as by laser sintering. The preform is inserted within a pressurized forming furnace, containing a mold with a mold cavity defined by a mold cavity surface. The preform is heated in the forming furnace, and differential pressure is applied across the preform to deform it superplastically into abutting contact with the mold cavity surface, without fracturing the preform. Thereafter, the superalloy component is extracted from the forming furnace.

An abradable sealing element comprises a substrate and a sealing structure. The sealing structure comprises one or more wall structures extending from the substrate and defining at least one open cell which is filled with abradable material. The one or more wall structures are formed by additive-layer, powder-fed, laser-weld deposition onto the substrate. The one or more wall structures are formed from nickel-based superalloy and constitute from about 10% to about 50% of the total volume of the sealing structure.