A gas turbine engine includes a rotor that has a rim, blades extending radially outwards from the rim, a hub extending radially inwards from the rim, an arm extending axially from the rim, the arm having a radially outer surface, and a coating disposed on the radially outer surface. The coating is zirconia-toughened alumina in which the alumina is a matrix with grains of the zirconia dispersed there through. The grains of zirconia are predominantly a tetragonal crystal structure.

A method for forming a coating system on a component includes depositing a reactive layer with predetermined CMAS reaction kinetics on at least a portion of a thermal barrier coating. The method also includes activating the reactive layer with a scanning laser. A component, such as a gas turbine engine component, includes a substrate, a thermal barrier coating and a reactive layer. The thermal barrier coating is deposited on at least a portion of the substrate. The reactive layer is deposited on at least a portion of the thermal barrier coating. The reactive layer has predetermined CMAS reaction kinetics activated by laser scanning.

A method for joining engine components includes positioning a first plurality of thermal protection structures across a thermal protection space between a first thermal protection surface and a second thermal protection surface. The first and second engine components are locally joined by forming a first plurality of transient liquid phase (TLP) or partial transient liquid phase (PTLP) bonds along corresponding ones of the first plurality of thermal protection structures between the first thermal protection surface and the second thermal protection surface. The second thermal protection surface is formed from a second surface material different from a first surface material of the first thermal protection surface.

A turbine blade with a ceramic thermal barrier coating system has a substrate designed as a blade platform and as a blade airfoil. On the substrate is a first ceramic layer as a thermal barrier coating, which protects the substrate in the exposed high temperature region and there is locally an increase of the thermal barrier coating for locally reinforcing the thermal barrier. The increase includes a material that is different from the material of the first ceramic layer. The local reinforcement is arranged over the first ceramic layer, without the first ceramic layer having a reduced layer thickness. The local reinforcement is provided at most on 30% of the area of the blade airfoil and is arranged close to a platform extending over the entire pressure side in the direction of flow and with an extent thereto in the radial direction of the blade airfoil is at most 30%.

An article has a body having: a first face; and a first bevel surface extending from the first face. A plurality of first channels along the first bevel surface extending from the first face. A ceramic coating is along the inner diameter surface and the first bevel surface.

A method of manufacturing a coated turbine vane (34) comprises manufacturing a turbine vane (34) having a platform (44) and an aerofoil (42) extending from the platform (44), a curved transition (60) connects the platform (44) to the aerofoil (42) and a recess (64) is provided in the curved transition (60) from the platform (44) to the aerofoil (42). A bond coating (70) is deposited on the platform (44), the aerofoil (42), the curved transition (60) and the recess (64). A ceramic thermal barrier coating (72) is deposited on the platform (44), the recess (64) and the curved transition (60) by plasma spraying. The recess (64) reduces the size of the step due to the ceramic thermal barrier coating (72) and hence improves the aerodynamics of the turbine vane (34).

A gas turbine engine includes a plurality of rotating components housed within a compressor section and a turbine section. A first tap is connected to the compressor section and configured to deliver air at a first pressure. A heat exchanger is connected downstream of the first tap. A flowpath is defined between a rotating surface and a non-rotating surface. The flowpath is connected downstream of the heat exchanger and is configured to deliver air to at least one of the plurality of rotating components. At least a portion of the non-rotating surface and the rotating surface includes a base metal. An insulation material is disposed on a surface along the flowpath.

The present invention relates to zirconium oxide powder for thermal spraying and a method for its manufacture. Furthermore, the present invention relates to thermal insulation layers, which are obtained using the zirconium oxide powder according to the invention.

A ceramic sealing system between a rotor blade and a housing is provided. By means of the combination of a small porous zirconium oxide layer on a turbine rotor blade, which zirconium oxide layer faces a ceramic layer system of higher porosity, durable sealing systems are achieved. The housing has a metal substrate, a metal adhesion-promoting layer, and a thick, outer, ceramic layer based on zirconium oxide, in particular having a porosity 214%.

Advanced environmental barrier coating bond coat systems with higher temperature capabilities and environmental resistance are disclosed. These bond coat systems can be applied to ceramic substrates such as SiC/SiC ceramic matrix composite substrates, and can provide protection from extreme temperature, mechanical loading and environmental conditions, such as in high temperature gas turbines. Example bond coat systems can include either an advanced silicon/silicide component, an oxide/silicate component, or a combination thereof.