A leaf spring, particularly for articulated mechanical structures, includes at least one longitudinally extended elastic element and a pair of rigid elements which are configured to be associated with an articulated mechanical structure. Each one of the rigid elements is coupled rigidly, at a first end thereof, to a respective end of the elastic element. The elastic element is not associated with any constraint or load between its two ends.

A leaf spring made of a fiber composite material having integrated bearing holes and a method for producing is disclosed. The method comprises the steps of cutting prepreg strips of a predetermined length from a prepreg strand, removing cut-outs from the particular prepreg strip in the axial ends where a bearing hole should be formed, laying a plurality of prepreg strips one over the other in a prepreg stack in alternation so that the surfaces of the prepreg strips are flush to form a raw leaf spring forming a bearing hole by deforming an axial end of the prepreg stack in a plane perpendicular to the longitudinal extension (L) and perpendicular to the transverse extension (B) of the prepreg stack, setting the raw sheet spring to form the finished leaf spring in a mold with a suitable setting pressure and a suitable setting temperature.

A leaf spring made of a fiber composite material having integrated bearing holes and a method for producing is disclosed. The method comprises the steps of cutting prepreg strips of a predetermined length from a prepreg strand, removing cut-outs from the particular prepreg strip in the axial ends where a bearing hole should be formed, laying a plurality of prepreg strips one over the other in a prepreg stack in alternation so that the surfaces of the prepreg strips are flush to form a raw leaf spring forming a bearing hole by deforming an axial end of the prepreg stack in a plane perpendicular to the longitudinal extension (L) and perpendicular to the transverse extension (B) of the prepreg stack, setting the raw sheet spring to form the finished leaf spring in a mold with a suitable setting pressure and a suitable setting temperature.

A holding element for a spring, having a spring fastening area (10) for fastening the leaf spring (2) to the holding element (5) and a wheel carrier fastening area (9) for fastening a wheel carrier (4) to the leaf spring (2). The holding element (5) has a deformation zone (23) through which webs and openings extend for transmission of forces from the spring fastening area (10) to the wheel carrier fastening area (9), such that the webs (S2.1, S2:2, S3.1, S3.2) and the openings (A1, A2, A3) are formed mirror-symmetrically relative to the longitudinal axis (L) of the holding element.

The invention relates to a spring arm device (1) for a motor vehicle, comprising two flanges (2) arranged at a distance from each other and which are made of a first fiber composite material (4) having fibers (6) each oriented in a longitudinal direction (5) of the flanges (2). The spring arm device (1) also comprises a web (3) which connects the flanges (2) and is made of a second fiber composite material (7) having the fibers (8) oriented at positive angles to the longitudinal directions (5) of the flanges (2). The spring arm device (1) can be fastened in end regions (15) opposite to each other to vehicle parts as part of a wheel suspension. The end regions (15) comprise end segments (14) of the two flanges (2) associated with each other and each comprise an end segment (9) of the web (3) that connects the end segments (14) of the flanges (2). Respective forces applied to the spring arm device (1) in the longitudinal direction (5) by means of the end regions (15) can be transmitted by means of the flanges (2). By means of a spring force, the flanges (2) counteract deformation of the spring arm device (1) caused by forces acting in a normal direction (16) of the web (3). Forces acting on the spring arm device (1) in a transverse direction (13) are transmitted from the web (3) to the end regions (15).

The invention relates to a spring arm device (1) for a motor vehicle, comprising two flanges (2) arranged at a distance from each other and which are made of a first fiber composite material (4) having fibers (6) each oriented in a longitudinal direction (5) of the flanges (2). The spring arm device (1) also comprises a web (3) which connects the flanges (2) and is made of a second fiber composite material (7) having the fibers (8) oriented at positive angles to the longitudinal directions (5) of the flanges (2). The spring arm device (1) can be fastened in end regions (15) opposite to each other to vehicle parts as part of a wheel suspension. The end regions (15) comprise end segments (14) of the two flanges (2) associated with each other and each comprise an end segment (9) of the web (3) that connects the end segments (14) of the flanges (2). Respective forces applied to the spring arm device (1) in the longitudinal direction (5) by means of the end regions (15) can be transmitted by means of the flanges (2). By means of a spring force, the flanges (2) counteract deformation of the spring arm device (1) caused by forces acting in a normal direction (16) of the web (3). Forces acting on the spring arm device (1) in a transverse direction (13) are transmitted from the web (3) to the end regions (15).

A leaf spring manufactured from composite material has a variable cross sectional area. The leaf spring is manufactured by die forming a core of a constant cross section, then winding fibers onto the core to create a spring with a variable cross section and then cutting the spring to size. A ply lay-up station is shown which winds fiber onto a die formed workpiece as it moves through the station.

A leaf spring manufactured from composite material has a variable cross sectional area. The leaf spring is manufactured by die forming a core of a constant cross section, then winding fibers onto the core to create a spring with a variable cross section and then cutting the spring to size. A ply lay-up station is shown which winds fiber onto a die formed workpiece as it moves through the station.

A flexible spring element is made of a fiber-plastic composite material and has a cover layer made of a first fiber-plastic composite material on each of two outer sides lying opposite one another. Fibers are aligned parallel relative to one another at least in bundles within the cover layers and run parallel to the outer side associated with the respective cover layer. A curved portion extends where a center plane of the unloaded flexible spring element runs in a curved manner in a longitudinal direction of the flexible spring element. At least one longitudinal portion extends where the center plane of the unloaded flexible spring element has no significant curvature or has a reversal of curvature. In the curved portion the flexible spring element has a spacing extending element arranged between the two cover layers that is made of a different material than the two cover layers.

A flexible spring element is made of a fiber-plastic composite material and has a cover layer made of a first fiber-plastic composite material on each of two outer sides lying opposite one another. Fibers are aligned parallel relative to one another at least in bundles within the cover layers and run parallel to the outer side associated with the respective cover layer. A curved portion extends where a center plane of the unloaded flexible spring element runs in a curved manner in a longitudinal direction of the flexible spring element. At least one longitudinal portion extends where the center plane of the unloaded flexible spring element has no significant curvature or has a reversal of curvature. In the curved portion the flexible spring element has a spacing extending element arranged between the two cover layers that is made of a different material than the two cover layers.