Apparatuses, systems and methods are described for a flywheel system incorporating a rotor made from a high-strength material in an open-core flywheel architecture with a high-temperature superconductive (HTS) bearing technology to achieve the desired high energy density in the flywheel energy storage devices, to obtain superior results and performance, and that eliminates the material growth-matching problem and obviates radial growth and bending mode issues that otherwise occur at various high frequencies and speeds.

A flywheel device includes a base, a cantilever mounted on the base, a bearing seat mounted on the base, first magnetic members mounted on the base, a rotation shaft arranged between the cantilever and the bearing seat, a magnetically floating seat mounted on the rotation shaft, second magnetic members mounted on the magnetically floating seat and corresponding to the first magnetic members, third magnetic members mounted on the magnetically floating seat, a repulsion driver locked on the base and surrounding the magnetically floating seat, fourth magnetic members mounted on the repulsion driver and corresponding to the third magnetic members, and a flywheel unit mounted on the rotation shaft. The second magnetic members have a polarity the same as that of the first magnetic members. The fourth magnetic members have a polarity the same as that of the third magnetic members.

An example flywheel energy storage device includes a fiber-resin composite shell having an elliptical ovoid shape. The example device also includes an axially oriented internal compressive support between the axial walls of the shell. The example device also includes an inner boss plate and an outer boss plate on each side of the shell. The example device also includes a plurality of radially oriented, fiber-resin composite helical wraps forming the shell and coupling the shell to the inner and outer boss plates for co-rotation and torque transfer. The example device also includes boss plate attachments on internal boss plate supports to mount the shell for co-rotation and torque transfer via resin bonding, friction, and compression between the inner and outer boss plates.

A stabilization system for a rotating load, such as a flywheel, includes a mechanical bearing to continuously support a shaft of the rotating load so as to hold the shaft at a substantially fixed axis of rotation. A magnetic stabilization assembly includes a plurality of electromagnets arranged around the shaft. Control circuitry for controls a resultant magnetic field generated by the electromagnets such that the magnetic field acts on a ferromagnetic element of the shaft to reduce imbalance forces acting on the shaft.

An example flywheel energy storage device includes a continuously curved fiber-resin composite ovoid shell. Hubs are concentrically disposed within and outside the shell at the shaft. A plurality of radially oriented, fiber-resin composite helical wraps of uniform width are used to construct the ovoid shell and couple the shell to the hubs for co-rotation and torque transfer. Integrated internal structures are attached to the external ovoid shell and provide compression support for the external ovoid shell. Upon rotation, the ovoid shell elongates slightly to increase the flywheel effective moment of inertia at operational speeds.

A flywheel apparatus that magnetically unloads a top rotor bearing is described. The apparatus includes a flywheel housing, a rotor with a vertical axis of rotation that includes a magnetic material, a magnet configured to apply a desired upward off-loading force along the vertical axis of rotation, an upper bearing connected to an upper shaft of the rotor, and a bearing housing disposed between the upper bearing and the flywheel housing that substantially prevents downward axial motion of the upper bearing. The magnet includes an electromagnet. A force sensor is used to measure a force on the upper bearing which is provided as input to a controller that updates the current to the electromagnet. The rotor is maintained in a fixed axial position and a spring disposed below a lower bearing absorbs axial dimension growth of the rotor.

A flywheel system comprises a flywheel rotor comprising a rotor disc and a rotor shaft and has a longitudinal axis extending centrally through the rotor disc and the rotor shaft. The system further comprises a journal assembly configured to facilitate rotation of the flywheel rotor. The journal assembly comprises a sleeve having an aperture extending therethrough from a first end to a second, opposite end, a rod at least partially disposed within the aperture of the sleeve, and a nut coupled to a portion of the rod. The rod has a length greater than the sleeve such that a portion the rod extends axially beyond the first end of the sleeve. A method of forming the flywheel comprises coupling the rod to the rotor shaft and pulling the second end of the rod to tension the rod. The nut maintains the tension in the rod when coupled thereto.

A flywheel system comprises a flywheel rotor comprising a rotor disc and a rotor shaft and has a longitudinal axis extending centrally through the rotor disc and the rotor shaft. The system further comprises a journal assembly configured to facilitate rotation of the flywheel rotor. The journal assembly comprises a sleeve having an aperture extending therethrough from a first end to a second, opposite end, a rod at least partially disposed within the aperture of the sleeve, and a nut coupled to a portion of the rod. The rod has a length greater than the sleeve such that a portion of the rod extends axially beyond the first end of the sleeve. A method of forming the flywheel comprises coupling the rod to the rotor shaft and pulling the second end of the rod to tension the rod. The nut maintains the tension in the rod when coupled thereto.

Flywheel for energy storage, comprising a rotor, a housing enclosure, means for charging energy by transferring electric energy to stored kinetic energy in the rotating rotor and means for discharging energy by transferring stored kinetic energy in the rotating rotor to electric energy, distinctive in that the rotor is vertically oriented, the rotor has mass of over 5000 kg, the rotor comprises a central vertical shaft, a radial bearing is arranged to an upper end of the vertical shaft, an axial-radial hydraulic bearing, or separate axial and radial bearings, is arranged to a lower end of the vertical shaft.

An example flywheel energy storage device includes a continuously curved fiber-resin composite ovoid shell. Hubs are concentrically disposed within and outside the shell at the shaft. A plurality of radially oriented, fiber-resin composite helical wraps of uniform width are used to construct the ovoid shell and couple the shell to the hubs for co-rotation and torque transfer. Integrated internal structures are attached to the external ovoid shell and provide compression support for the external ovoid shell. Upon rotation, the ovoid shell elongates slightly to increase the flywheel effective moment of inertia at operational speeds.