An axle carrier includes a housing having an outer surface, an inner surface defining an interior portion, a first axle support member, and a second axle support member. The body is formed from a first material. A gear carrier is arranged within the interior portion. The gear carrier is formed from a second material. The first material comprises a metal matrix composite having a coefficient of thermal expansion (CTE) that substantially matches a CTE of the second material.

A transmission assembly for an electric drive for a motor vehicle comprises a first transmission unit having a drive gear and a driven gear; a second transmission unit which is drivingly connected to the first transmission unit and which features a transmission speed reduction ratio i2; a third transmission unit which is drivingly connected to the second transmission unit and which transmits an introduced torque from an input part to two output parts; wherein the second transmission unit comprises a planetary gearing with a planetary gear, a planetary carrier, a first sun gear and a second sun gear, wherein the planetary gear engages the first sun gear and the second sun gear, wherein the first sun gear is at least rotatably supportable relative to a stationary component and wherein the second sun gear is drivingly connected to the input part of the third transmission unit. An electric drive assembly can have such a transmission assembly.

A method for manufacturing a differential device includes a first step and a second step. The first step is to cast a differential case by pouring molten cast iron into, via a gate, a mold having, on a mold surface, a mark formation site that has a specific positional relationship to the gate. The second step is to fit the differential case with a ring gear and weld the differential case and the ring gear together entirely around a prescribed axis. In the second step, the differential case and the ring gear are welded together using a mark formed on the differential case by the mark formation site in the first step so that an overlap of welding does not occur in a portion of the differential case formed near the gate of the mold.

A differential transmission for a motor vehicle comprising a driving gear wherein the driver gear introduces torque to the transmission; a first output element and a second output element wherein the first and second output elements output torque from the transmission; a differential cage designed for transmitting torque from the driving gear to the first output element, wherein the differential cage is non-rotatably connected to the driving gear, and the first output element is rotationally arranged to the differential cage; a sliding sleeve wherein the sliding sleeve is arranged between the differential cage and the first output element, wherein the sliding sleeve has a lubricating recess which extends in a spiral shape in the circumferential direction and is operatively arranged to provide a lubricating film.

An electronic differential disconnect clutch includes a differential unit, a first flange, a hub, a second flange, a hub sleeve and a solenoid. The differential unit has a pair of splines arranged for receiving a pair of axle shafts. The first flange has a first face spline and is fixed to the differential unit. The hub is rotatable relative to the differential unit and arranged to receive an input torque. The second flange is rotationally fixed and axially displaceable on the hub and has a second face spline arranged for engaging the first face spline. The hub sleeve is arranged to axially displace the second flange to engage the second face spline with the first face spline. The solenoid is arranged to axially displace the hub sleeve.

A gearbox for a motor vehicle drivetrain is provided including a gearbox housing; and a differential inside of the gearbox housing configured for driving a first output shaft and a second output shaft about a center axis and for allowing the first output shaft and the second output shaft to rotate about the center axis at different speeds. The differential includes a first side gear on a first side of the differential configured for being drivingly connected to the first output shaft; a second side gear on a second side of the differential configured for being drivingly connected to the second output shaft; a differential housing radially surrounding the first and second side gears; and a first bearing rotatably supporting the differential housing with respect to the gearbox housing. The differential housing includes axially extending holes passing therethrough from an exterior of the differential housing to an interior of the differential housing for directing fluid that is between the differential housing and the gearbox housing into the interior of the differential housing.

Systems and methods are provided for an inter-axle differential assembly. The inter-axle differential assembly comprises a case and a spider disposed within the case which includes a plurality of outwardly extending leg which includes a indent positioned at a distal face. The case comprises a plurality of protrusions adapted to be positioned within the corresponding indents of the plurality of outwardly extending legs, the plurality of protrusions adapted to maintain a position of the case relative to the spider.

Transmission system for a motor vehicle includes a differential drive device configured to distribute a torque to two wheel shafts of an axle, and which includes a coupling device having a coupled position in which the transmission of the torque via the differential drive device is provided and a decoupled position in which the transmission of the torque via the differential drive device is interrupted. The coupling device includes an actuator including a piston guided in axial translation between a retracted position and an extended position; and a thrust bearing which is inserted between the piston and a first coupling part of the coupling device so as to transmit an actuating force of the piston to the first coupling portion and to move the first coupling portion from the uncoupled position to the coupled position during the movement of the piston from the retracted position to the extended position.

A powered axle gear (I) for a motor vehicle. The axle gear can cope with large driving torques and at the same time be accommodated in an axle beam between the vehicle's tractive wheels. The axle gear has a gear housing (10) which accommodates a pinion (40) and a crownwheel (50) for transmission of rotary motion to the vehicle's powered axles (Y1, Y2). To this end, there are two bearings (62, 64), one on each side of the crownwheel (50) and the pinion's centerline (X), with a differential situated between the bearings (62, 64). The bearing (64) situated beyond both the crownwheel (50) and the pinion's centerline (X) has running round it an undivided bearing seat (30) provided with a portion running in the circumferential direction which protrudes over the pinion (40) towards the latter's centerline (X) in a configuration which at least partly overlaps the pinion (40). The invention relates also to a motor vehicle with this axle gear.

An axle assembly with a carrier housing, an input pinion and a ring gear. The input pinion includes pinion gear teeth and is supported for rotation about a first axis relative to the carrier housing via first and second bearings. The ring gear includes ring gear teeth that are meshed to the pinion gear teeth and a third bearing supports the ring gear for rotation about the second axis relative to the carrier housing. The third bearing is disposed along the second axis on a side of the ring gear that is opposite the first axis.