A belt drive system comprising a belt having a plurality of longitudinally spaced belt teeth, the belt further comprising a longitudinal groove extending in the endless direction of the belt through the belt teeth, a sprocket comprising a plurality of sprocket teeth on an outer circumference of the sprocket, each of the sprocket teeth extending parallel to the rotation axis, and each sprocket tooth configured to be received between adjacent belt teeth, and a first planar fin extending from at least one side of a sprocket tooth, the first planar fin configured to cooperatively engage the longitudinal groove, the first planar fin extending in a direction normal to a sprocket axis of rotation, the first planar fin having a width no greater than 20% of a sprocket groove width (W).

A high torque sprocket includes a body formed of a castable polymer material defining an outer periphery and a recessed hub section defining an inner surface for engaging a bushing having a smooth circular outer surface and at least one threaded port for securing with the high torque sprocket. A continuous toothed structure is disposed on the outer periphery of the body, which has a circular pitch. A textile reinforcement may be embedded in the body adjacent the inner surface of the hub section. The hub section inner surface is of a tapered shape and adapted to engage a conventional QD bushing or a taper-lock bushing. The continuous toothed structure may have a plurality of S-shaped grooves for engaging a belt and having a groove width, and the ratio of the groove width to the circular pitch may be 0.65 or less, or even a value selected from the range of 0.50 to 0.65.

A motor assembly may comprise: a motor rotor shaft; and a flange attached to the motor rotor shaft, at least a part of an inner surface of the flange contacted with a first part of a circumferential surface of the motor rotor shaft, wherein the motor rotor shaft comprises: a toothed pulley directly machined on a second part of the circumferential surface of the motor rotor shaft to be coupled with a drive belt, the toothed pulley of the motor rotor shaft having a diameter smaller than the first part of the motor rotor shaft contacting the flange; and a step part disposed between the first and second parts of the motor rotor shaft, the step part of the motor rotor shaft having a diameter gradually increasing from the toothed pulley to the first part of the motor rotor shaft contacting the flange.

A method of fabricating a ball nut assembly is provided. The method includes providing a ball nut having a keyway slot. The method also includes forming a polymer pulley having an inner surface defining a bore, a cut-out formed in the inner surface, and a torque member extending radially inward from the inner surface, wherein the keyway slot is configured to receive the torque member therein.

An apparatus for raising and lowering a cutting tool within a decoking drum, a decoking system and a method of raising and lowering a decoking system cutting tool. Instead of using metallic ropes, chains, or a self-propelled gear-based approach, non-metallic belts are secured at respective ends to a crosshead and one or more counterweights to enable vertical movement of the crosshead that in turn permits vertical movement of the cutting tool throughout the height of the drum. A motorized pulley system controls the movement of the belt, and preferably avoids having the motor be carried by the crosshead. The belts on each pulley are preferably arranged as cooperative sets so that within each set, both primary load belts and secondary load belts are present. Enhanced engagement between at least the primary load belts and the pulleys promotes greater load-bearing capability, while the secondary load belts are sufficiently strong to ensure positional stability of the crosshead and decoking tool upon damage to or failure of one or more of the primary load belts.

An electric power steering drive pulley assembly includes a motor shaft. The pulley assembly also includes a drive pulley coupled to the motor shaft. The drive pulley includes a radial retention portion having an inner diameter defining a first portion of a central opening that the motor shaft is disposed within. The drive pulley also includes an axial retention portion extending in the axial direction from the radial retention portion, the axial retention portion defining a second portion of the central opening that the motor shaft is disposed within, the inner diameter of the axial retention portion in splined engagement with the motor shaft to rotationally couple the drive pulley to the motor shaft, the axial retention portion including a flange protruding radially inwardly from the inner diameter of the axial retention portion to be disposed in a groove of the motor shaft.

An apparatus includes a non-metal high torque sprocket and non-metal bushing. The non-metal high torque sprocket includes a body defining an outer periphery and a hub section defining an inner surface for engaging a bushing, a continuous toothed structure disposed on the outer periphery of the body, and a textile reinforcement embedded in the body adjacent the inner surface of the hub section, wherein the body is formed of a castable polymer material. The hub section inner surface is a tapered shape, and is adapted to engage a conventional QD bushing or a taper-lock bushing. The non-metal bushing is engageable by the hub section inner surface of the high torque sprocket. The non-metal bushing may be formed of a castable polymer material, which may optionally include ultra-high molecular weight powder. According to some embodiments, the non-metal bushing is a QD bushing.

A damped primary drive sprocket system is provided that may be directly driven by a motorcycle engine and may be arranged in a primary drive connecting the motorcycle engine to a motorcycle transmission. The damped primary drive sprocket system may include damper segments such as discrete isolator bushings arranged in leading and trailing slot chambers, on opposite sides of a lug within a slot of a coupling system that connects a hub to a sprocket within the damped primary drive sprocket system. The slot chambers may be circular in cross-sectional perimeter shape so and the isolator bushings may be cylindrical and fit snugly in the slot chambers in a manner that damps slight rotational clocking movements of the hub and sprocket with respect to each other during firing pulses of the motorcycle engine.

The invention relates to a belt drive (24) with (a) a first pulley wheel (12) in the form of a drive sprocket with drive teeth (16), (b) a second pulley wheel in the form of an output sprocket (18) and (c) a toothed belt (22) that (i) connects the drive sprocket (12) and the output sprocket (18) for transmitting a force and (ii) has a belt back (38) and (iii) a plurality of teeth (34), wherein a tooth base (36) is situated between two adjacent teeth. According to the invention, (d) the toothed belt (22) comprises a plurality of recesses (26), each of which is configured in a tooth base (36), and (e) at least one pulley wheel features guide projections (28) for engaging in the recesses (26).

A pulley assembly (120) for engaging an endless member (118) includes a first pulley (124), a second pulley (126) and at least one transition segment set (128, 130) comprising one or more transition segments (152, 162a, 162b) that are independently movable between an engaged region and a disengaged region to transition the endless member (118) between the first pulley (124) and the second pulley (126). An actuator system (122) includes a support structure (220), an actuator subassembly (222, 226) secured to the support structure (220) and a stator (224, 228). The actuator subassembly (222, 226) includes a follower (250) and a sled (248), which is movable in a circumferential direction between an advanced position and a retreated position, in response to an electromotive force generated on the sled (248) by the stator (224, 228). The follower engages the cam surface (262) of the sled (248) to move in an axial direction between an extended position and a retracted position as the sled (248) moves between the advanced and retreated positions.