A high torque sprocket includes a body defining an outer periphery and a hub section defining an inner surface for engaging a bushing. A continuous toothed structure is disposed on the outer periphery of the body, and a textile reinforcement embedded in the body adjacent the inner surface of the hub section. The body is formed of a castable polymer material. In some cases, one or two optional flanges are disposed on side(s) of the body immediately adjacent the continuous toothed structure, in some aspects, a textile reinforcement may be embedded in a surface of the flange(s) immediately adjacent the continuous toothed structure. In some aspects, ultra-high molecular weight polyethylene (UHMWPE) is incorporated into the castable polymer material mixture in an amount suitable to provide increased durability to the sprocket.

The present disclosure relates to a molded article provided with a resin part formed with a thermoplastic resin composition. The thermoplastic resin composition containing thermoplastic resins and cellulose, wherein at least one of the thermoplastic resins is a resin having in a polymer molecule at least one group selected from a group containing a partial structure of an acid anhydride and a group containing an acylated cellulose structure.

Embodiments of the present disclosure relate to a transmission gear and a deceleration mechanism including the same. The transmission gear includes a metal ring; and a plastic gear member integral with the metal ring by injection molding, the metal ring is coaxially wrapped in the plastic gear member and provided with a locating portion for locating the metal ring in an injection mold, the plastic gear member having an outer circumference that is tooth-shaped, and the plastic gear member being formed with an input hole thereon through which an input shaft passes, an outer ring surface of the metal ring being adjacent to the outer circumference, and an inner ring surface of the metal ring having a diameter greater than or equal to that of the input hole. Since almost no shrinkage occurs to the plastic gear member during injection molding, such a transmission gear has good dimensional accuracy, strength and rigidity.

A steering system with a reduced number of parts is provided. A driven pulley has a radially outer portion, a radially inner portion, and a connection portion that connects the radially outer portion and the radially inner portion to each other. The radially inner portion is provided with a plurality of slits at equal intervals in the circumferential direction. A plurality of retention portions are provided at portions of the radially inner portion between the slits. Lug portions are provided on the inner surface of the distal ends of the retention portions. A groove is provided in the outer peripheral surface of a ball screw nut. The lug portions of the retention portions are fitted with the groove of the ball screw nut.

A high torque sprocket includes a body formed of a castable polymer material defining an outer periphery and a recessed hub section defining an inner surface for engaging a bushing having a smooth circular outer surface and at least one threaded port for securing with the high torque sprocket. A continuous toothed structure is disposed on the outer periphery of the body, which has a circular pitch. A textile reinforcement may be embedded in the body adjacent the inner surface of the hub section. The hub section inner surface is of a tapered shape and adapted to engage a conventional QD bushing or a taper-lock bushing. The continuous toothed structure may have a plurality of S-shaped grooves for engaging a belt and having a groove width, and the ratio of the groove width to the circular pitch may be 0.65 or less, or even a value selected from the range of 0.50 to 0.65.

Provided is a plastic injection-molding method for producing a poly-V belt pulley, which has an outer ring, an inner ring, and a ring web, which connects the outer ring to the inner ring and has a plurality of radially oriented ribs. The injection molding occurs in a circular-ring-shaped injection-molding cavity, a poly-V-ribbed inner shell of which is formed by a plurality of radially movable slides and which is vented during the injection molding by the gaps between the slides adjacent to each other. The rib contour in the injection-molding cavity are designed in such a way that the plurality of ribs is formed of a first group of thin ribs and a second group of thick ribs and that the gaps extend in radial extension of the thin ribs, the width of which is significantly less than the width of the thick ribs, which extend circumferentially between the gaps.

Provided is a plastic injection-molding method for producing a poly-V belt pulley, which has an outer ring, an inner ring, and a ring web, which connects the outer ring to the inner ring and has a plurality of radially oriented ribs. The injection molding occurs in a circular-ring-shaped injection-molding cavity, a poly-V-ribbed inner shell of which is formed by a plurality of radially movable slides and which is vented during the injection molding by the gaps between the slides adjacent to each other. The rib contour in the injection-molding cavity are designed in such a way that the plurality of ribs is formed of a first group of thin ribs and a second group of thick ribs and that the gaps extend in radial extension of the thin ribs, the width of which is significantly less than the width of the thick ribs, which extend circumferentially between the gaps.

A pulley is disclosed. The disclosure provides a pulley. The pulley is made up of a frame and a wheel. The frame includes a first and second plate spaced apart from each other. The wheel is rotatably connected between the first and second plate. The first and second plate each include an extended portion extending in a common direction beyond the radius of the wheel. The extended portion of the first and second plate each include a ramp for guiding a line onto the wheel. Also disclosed is a method for making the pulley.

A pulley is disclosed. The disclosure provides a pulley. The pulley is made up of a frame and a wheel. The frame includes a first and second plate spaced apart from each other. The wheel is rotatably connected between the first and second plate. The first and second plate each include an extended portion extending in a common direction beyond the radius of the wheel. The extended portion of the first and second plate each include a ramp for guiding a line onto the wheel. Also disclosed is a method for making the pulley.

A method of fabricating a ball nut assembly is provided. The method includes providing a ball nut having a keyway slot. The method also includes forming a polymer pulley having an inner surface defining a bore, a cut-out formed in the inner surface, and a torque member extending radially inward from the inner surface, wherein the keyway slot is configured to receive the torque member therein.