A transmission is subject to gear shift management that provides for shifting gears in a controlled manner in order to provide for a simplification of part and reduction in system complexity. In particular, a range synchronizer component can be replaced with a simplified range jaw clutch, without incurring a requirement for an installation of other components such as a motor generator or starter-generator.

A sensor arrangement (46) for an automated transmission includes multiple axially parallel shift rails (4, 14, 24, 34) being axially displaceable by associated shift actuators (8, 18, 28, 38). The sensor arrangement (46) has multiple displacement sensors (48, 56, 64, 72) made up of a signal transmitter (50, 58, 66, 74) attached to a shift rail and a signal receiver (52, 60, 68, 76) fixedly arranged on a housing. The signal transmitters are in the form of a permanent magnet, and the signal receivers are in the form of a 3D Hall sensor. To detect an external magnetic interference field, which can corrupt the sensor signals from the displacement sensors (48, 56, 64, 72), the signal transmitters (50, 58, 66, 74) have identical axial alignments of their magnetic poles, and the signal receivers (52, 60, 68, 76) are in a common plane (80) that is horizontal in their installation position.

An ECU has a temperature detection unit that detects an actual temperature of the ECU, a temperature estimation unit that calculates an estimated temperature of the ECU, an abnormality determination unit for determining a presence or absence of a sign of abnormality, and a switching prohibition unit that prohibits the shift range switching in a predetermined case. The switching prohibition unit prohibits the shift range switching when there is no sign of abnormality in the temperature detection unit and the actual temperature is equal to or higher than a switching prohibition threshold, and prohibits the shift range switching when there is a sign of abnormality in the temperature detection unit and the estimated temperature is equal to or higher than a switching prohibition threshold. The temperature estimation unit calculates the estimated temperature based on a latest actual temperature in a normal period.

An ECU has a temperature detection unit that detects an actual temperature of the ECU, a temperature estimation unit that calculates an estimated temperature of the ECU, an abnormality determination unit for determining a presence or absence of a sign of abnormality, and a switching prohibition unit that prohibits the shift range switching in a predetermined case. The switching prohibition unit prohibits the shift range switching when there is no sign of abnormality in the temperature detection unit and the actual temperature is equal to or higher than a switching prohibition threshold, and prohibits the shift range switching when there is a sign of abnormality in the temperature detection unit and the estimated temperature is equal to or higher than a switching prohibition threshold. The temperature estimation unit calculates the estimated temperature based on a latest actual temperature in a normal period.

A transmission includes an input shaft that couples to a prime mover, twin countershafts and a main shaft having gears coupled thereon, an output shaft that selectively provides a torque output to a driveline, a first shift actuator that selectively couples the input shaft to the main shaft. The transmission includes a second shift actuator that couples the main shaft to the output shaft with a selected reduction ratio, and a controller including a vehicle state circuit that interprets at least one vehicle operating condition, and a neutral enforcement circuit that provides a first neutral command to the first shift actuator and a second neutral command to the second shift actuator, in response to the at least one vehicle operating condition indicating that vehicle motion is not intended.

An electric drive system for a machine includes a transmission, and an electric drive motor coupled to a transmission input. The electric drive system also includes a plurality of sensing subsystems, each monitoring a speed of rotation and a direction of rotation of one of the electric drive motor or the transmission input. An electric drive control system in the electric drive system includes an electronic controller structured to receive health data of the sensing subsystems, and determine a drive system control command, according to a sensor data sourcing pattern that is dependent upon the health data. Related methodology and control logic is also disclosed.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

A shift range control device includes a signal receiver, an abnormality monitor, and a drive controller. The signal receiver acquires an encoder signal from an encoder capable of outputting three or more phase encoder signals having different phases. The abnormality monitor monitors an abnormality of the encoder. The drive controller controls drive of a motor by switching an energized phase of a motor winding so that a rotation position of the motor becomes a target rotation position according to a target shift range. When the abnormality of the encoder is detected, the driver controller drives the motor by faulty phase identification control to identify a faulty phase that is a phase in which an abnormality of the encoder signal occurs, and a normal phase in which the encoder signal is normal.