A process for the manufacture, assembly and continuous construction of tubular sections made of steel or polymer in individual pipelines with gradual movement that is designed to mechanize and automate a process substantially eliminating or mitigating existing inefficiencies and risks, considerably reducing the time vessels need to be moored at piers while paying extremely expensive daily rates, increasing the quality of welds, inspections and the entire process. The process including inside the manufactured unit one or more weld cabins and a series of support devices with synchronized driven and free wheels that carry the pipe segments while simultaneously enabling movement of the entire stalk without external interference, following the joining of several pipe segments (welded together), of variable length, in which the embodiments provided in the present invention enable each stalk to be approximately 1.2 km long or longer.

Methods and systems are disclosed for laying trenchless pipes under ground. In these methods strips of fabrics saturated with resin are helically or non-helically wrapped around desired shape mandrels that are located near an entrance to an underground tunnel or an old pipe, and the partially cured pipes are lowered into the tunnel or the old pipe and is pulled by chain or cable from the other side of the tunnel or the old pipe to line the tunnel and the old pipe. One or more kinds of sensors or gauges may also be attached to or embedded in the fabrics to monitor various aspects of the pipe or the content of the pipe.

A system for forming a pipeline including fused pipe having straight pipe elements and one or more non-linear pipe subassemblies positionable at respective preselected locations on a predetermined path. The system includes a straight pipe processing subassembly and a finishing subassembly. The system also includes a second fusing module for fusing the non-linear pipe subassembly with a selected one of the straight pipe elements to include the non-linear pipe subassembly in the fused pipe, the second fusing module being attachable to the finishing subassembly.

A system for forming a pipeline including fused pipe having straight pipe elements and one or more non-linear pipe subassemblies positionable at respective preselected locations on a predetermined path. The system includes a straight pipe processing subassembly and a finishing subassembly. The system also includes a second fusing module for fusing the non-linear pipe subassembly with a selected one of the straight pipe elements to include the non-linear pipe subassembly in the fused pipe, the second fusing module being attachable to the finishing subassembly.

Methods are disclosed for on-site construction of continuous concrete pipes. In some embodiments a tunnel is bored in the ground instead of traditional excavation of a ditch for the pipe. At least one layer of concrete or other similar materials is sprayed/applied on the wall of the tunnel. Optionally a mesh of reinforcement material is laid over the concrete layer(s). Subsequently additional layer(s) of concrete is sprayed on the previous layers. The spraying process in these methods may be manual or mechanized. In other embodiments the soil removed from the tunnel may be used to mix the concrete. Utilizing the disclosed methods, new continuous pipes may be formed within old pipes or damaged pipes.

Methods are disclosed for on-site construction of continuous concrete pipes. In some embodiments a tunnel is bored in the ground instead of traditional excavation of a ditch for the pipe. At least one layer of concrete or other similar materials is sprayed/applied on the wall of the tunnel. Optionally a mesh of reinforcement material is laid over the concrete layer(s). Subsequently additional layer(s) of concrete is sprayed on the previous layers. The spraying process in these methods may be manual or mechanized. In other embodiments the soil removed from the tunnel may be used to mix the concrete. Utilizing the disclosed methods, new continuous pipes may be formed within old pipes or damaged pipes.

Apparatus and methodology for installing and curing of Cured-in-place pipe, mounted unitarily as a mobile unit having a pressurization system such as a low pressure-high volume blower system, a low-NOx burner system, a power system such as a hydraulic reservoir, electrical and/or motor driven, and a burner chamber system.

A process for the manufacture, assembly and continuous construction of tubular sections made of steel or polymer in individual pipelines with gradual movement that is designed to mechanize and automate a process substantially eliminating or mitigating existing inefficiencies and risks, considerably reducing the time vessels need to be moored at piers while paying extremely expensive daily rates, increasing the quality of welds, inspections and the entire process. The process including inside the manufactured unit one or more weld cabins and a series of support devices with synchronized driven and free wheels that carry the pipe segments while simultaneously enabling movement of the entire stalk without external interference, following the joining of several pipe segments (welded together), of variable length, in which the embodiments provided in the present invention enable each stalk to be approximately 1.2 km long or longer.

A process for the manufacture, assembly and continuous construction of tubular sections made of steel or polymer in individual pipelines with gradual movement that is designed to mechanize and automate a process substantially eliminating or mitigating existing inefficiencies and risks, considerably reducing the time vessels need to be moored at piers while paying extremely expensive daily rates, increasing the quality of welds, inspections and the entire process. The process including inside the manufactured unit one or more weld cabins and a series of support devices with synchronized driven and free wheels that carry the pipe segments while simultaneously enabling movement of the entire stalk without external interference, following the joining of several pipe segments (welded together), of variable length, in which the embodiments provided in the present invention enable each stalk to be approximately 1.2 km long or longer.

A pipe transporter traction wheel suitable for mounting on a pipe transporter travelable along an interior surface of a pipe may include a tractor portion configured to be attached to a pipe transporter, the tractor portion having a tractor surface configured to contact an interior surface of a pipe when the pipe transporter is driven in the pipe. The tractor portion may include a harder granular material and a softer matrix material embedding the granular material. The wheel may include a hub and/or a mounting interface. A kit may be provided including one or two adapters and a wheel.