A pipeline reconditioning system and process is provided for reconditioning corroded or damaged pipelines. The reconditioning system includes a mobile topside unit storing and providing reservoirs and supplies of substances used in the pipeline reconditioning and the equipment for the reconditioning system, a management and towing units that are securely anchored in the pipeline at remote access points, and a towed delivery system array that includes a deployment sled that processes the substances and dispenses the reconditioning material, such as a composite epoxy resin with chopped glass or basalt filament fibers, between access points to the pipeline interior.

An air purging coater apparatus is disclosed for purging mixed components from the apparatus disposed in a pipeline at a pipeline site. The apparatus includes a remote-controlled apparatus for insertion within the pipeline at the pipeline site. The remote-controlled apparatus includes a drive for controllably moving the remote-controlled apparatus internally within the pipeline. A high-pressure mixing device defines a first and second inlet controllably connected to a pressurized and further pressurized source respectively of a first and second component. The high-pressure mixing device defines a high-pressure mixing chamber connected to the first and the second inlets for mixing together the first and second components. The high-pressure mixing device defines an outlet connected to the high-pressure mixing chamber for receiving a flow therethrough of the mixed components. A spin head defines an internal conical surface and a baffle so that the mixed components are applied to an inside surface of the pipeline. The high-pressure mixing device is controllably movable from an application disposition thereof to a purging disposition. In the purging disposition, the flow of the mixed components is terminated and a source of pressurized air flows into and through the first and second inlets and the high-pressure mixing chamber and the outlet for purging any residual mixed components from the high-pressure mixing device thereby avoiding any need for the use of a potentially hazardous solvent.

A trenchless integrative repair method includes steps of: S1, pre-casting steel rings according to an internal diameter of a defect pipeline, and forming grouting holes in the steel rings; S2, loading the steel rings to a defect position inside the pipeline, and fitting the steel rings to an internal wall of the pipeline to form reinforcing rings; S3, selecting a number of the grouting holes according to subsidence distribution; drilling a hole in the pipeline to reach a subsidence position and inserting a grouting pipe; steadily grouting the subsidence position with a polymer grouting system, and observing a lift condition of the pipeline; removing the grouting pipe after the pipeline is lifted to a predetermined level; and S4, pulling a lining pipe into the pipeline, and fitting the lining pipe to the steel rings and pipeline walls adjacent to the steel rings; curing the lining pipe.

Robotic tools, methods, and systems for repairing pipes in-situ are described. A robotic tool includes a body with an annular, cylindrical configuration with a first end and a second end opposite the first end, the body having an inner surface defining an axis; a printing arm attached to the inner surface of the robotic body using a track, the printing arm circumferentially movable along the inner surface of the body; a printing head attached to the printing arm, the printing head movable radially along the printing arm and axially relative to the printing arm; and a plurality of legs positioned at axial intervals around the robotic body, each leg pivotably attached to the robotic body at either the first end or the second end of the body and pivotable between an open position and a closed position.

Robotic tools, methods, and systems for repairing pipes in-situ are described. A robotic tool includes a body with an annular, cylindrical configuration with a first end and a second end opposite the first end, the body having an inner surface defining an axis; a printing arm attached to the inner surface of the robotic body using a track, the printing arm circumferentially movable along the inner surface of the body; a printing head attached to the printing arm, the printing head movable radially along the printing arm and axially relative to the printing arm; and a plurality of legs positioned at axial intervals around the robotic body, each leg pivotably attached to the robotic body at either the first end or the second end of the body and pivotable between an open position and a closed position.

The present invention provides methods and methods for curing a leakage in a pipeline, the method including at least one gel pig and at least one sealant composition; wherein the at least one gel pig and the at least one sealant composition form a pig train, adapted to move along the pipeline to a region of the leakage and to seal the leakage.

The present invention provides methods and methods for curing a leakage in a pipeline, the method including at least one gel pig and at least one sealant composition; wherein the at least one gel pig and the at least one sealant composition form a pig train, adapted to move along the pipeline to a region of the leakage and to seal the leakage.

Pellet compositions for sealing a leak include (a) a fibrillated fibrous material, (b) a particulate material, and (c) a compound that by itself and/or in combination with at least one additional compound is configured to generate effervescence. Systems for sealing a leak include (a) a pellet composition, and (b) a first fluid configured for combination with the pellet composition, wherein the first fluid includes water. Methods for sealing a leak in a heat exchange system are described.

Equipment, process and techniques are shown for rehabilitating old underground pipelines, particularly asbestos pipelines, in which an old underground pipeline is replaced, as by drawing a bursting head through the old pipe to burst it and simultaneously pulling a new pipe through behind the bursting head. The invention has particular applicability to the rehabilitation of old asbestos pipelines in which the burst up debris must be contained or encapsulated in some manner. The macro-encapsulation materials shown form an in-situ layer of a temporarily fluid macro-encapsulating material which absorbs and immobilizes asbestos fibers and pipe fragments, the macro-encapsulating material being applied simultaneously as the pipe bursting operation proceeds.

A system for in situ repair of a metal pipe has a pipe repair head, an actuation assembly, an electrical power supply, and a controller. The pipe repair head can have an arm extending along a radiation direction of the pipe and a Joule heating element coupled to a distal end portion of the arm. The actuation assembly can move the pipe repair head along the axial and/or circumferential directions of the metal pipe. The controller controls the actuation assembly to position the pipe repair head with respect to a surface portion of the inner circumferential wall. The controller can then control the electrical power supply to apply a current pulse to the Joule heating element so as to generate a temperature of at least 1000° C. proximal to the surface portion, thereby sintering a metal powder in a slurry on the surface portion to form a metal repair layer.