The present disclosure describes a system and method of depositing ceramic or ceramic composite coatings on the inside surface area of a tubular shape. The system and method described herein can provide an interior coating for tubes and pipes to provide wear resistance, abrasion resistance, and anti-scaling effects.

Induction heating facilitated coating systems and processes for pipes overcome corrosion and erosion of the pipes at extreme temperatures and pressures in applications including oil and gas downhole tubulars and pipelines as well as processing facilities. Being based on vitreous fused inorganic compounds, the present invention achieves very high corrosion resistance at remarkably modest cost. Attractive economics and immunity to chlorides and moisture permeation at extreme concentrations and temperatures also make it well suited to desalination plants and potable water piping applications. Due to its extreme temperature resistance, it also is very well suited for geothermal wells. Additionally, due to its characteristic smooth durable surface, the present invention is ideally suited for applications involving the opposite of corrosion, namely scaling problems, such as fouling in sewage systems and scale buildup in heavy oil wells.

A method of both coating a substrate with aluminum oxide and infusing the substrate with elemental aluminum is disclosed. In one example, the method includes providing a metal powder/polymer binder slurry, the slurry having a solvent, an organic binder, metal granules and a seed element, wherein the metal granules include Al; dispersing the slurry upon a Cr-containing surface; after dispersing the slurry, exposing the slurry to air and maintaining the temperature of the slurry and substrate below 110 C. to remove at least a portion of the solvent from the slurry; and, in a combined step, both exposing the binder, metal granules and substrate to air and heating the remaining slurry and substrate at a temperature less than or equal to 1000 C. to both diffuse at least a portion of the metal of the metal granules into the substrate and coat the substrate with aluminum oxide.

A method of both coating a substrate with aluminum oxide and infusing the substrate with elemental aluminum is disclosed. In one example, the method includes providing a metal powder/polymer binder slurry, the slurry having a solvent, an organic binder, metal granules and a seed element, wherein the metal granules include Al; dispersing the slurry upon a Cr-containing surface; after dispersing the slurry, exposing the slurry to air and maintaining the temperature of the slurry and substrate below 110 C. to remove at least a portion of the solvent from the slurry; and, in a combined step, both exposing the binder, metal granules and substrate to air and heating the remaining slurry and substrate at a temperature less than or equal to 1000 C. to both diffuse at least a portion of the metal of the metal granules into the substrate and coat the substrate with aluminum oxide.

A reforming tube including a cavity emerging on either side of the tube, an external wall, an internal wall, a protection element for protecting against corrosion inserted into the cavity mirroring at least a portion of the internal wall, a space between the internal wall and the protective part, and a refractory material which fills in the space between the internal wall and the protection element.

A reforming tube including a cavity emerging on either side of the tube, an external wall, an internal wall, a protection element for protecting against corrosion inserted into the cavity mirroring at least a portion of the internal wall, a space between the internal wall and the protective part, and a refractory material which fills in the space between the internal wall and the protection element.

The present disclosure describes a system and method of depositing ceramic or ceramic composite coatings on the inside surface area of a tubular shape. The system and method described herein can provide an interior coating for tubes and pipes to provide wear resistance, abrasion resistance, and anti-scaling effects.

A method to reduce the deposition of solid sulfur (Ss(s)) in a natural gas producing well, is described wherein the inside of the pipes used in the well are coated with a coating comprising polar surface treated nanoparticles. The polar surface treated nanoparticles interact with the sulfur gas and interfere with the deposition of solid sulfur onto the surface of the pipe. The polar surface treated nanoparticles are selected from the group consisting of silica, alumina and silica-aluminate, metal sulfates and metal oxides.

A method to reduce the deposition of solid sulfur (Ss(s)) in a natural gas producing well, is described wherein the inside of the pipes used in the well are coated with a coating comprising polar surface treated nanoparticles. The polar surface treated nanoparticles interact with the sulfur gas and interfere with the deposition of solid sulfur onto the surface of the pipe. The polar surface treated nanoparticles are selected from the group consisting of silica, alumina and silica-aluminate, metal sulfates and metal oxides.

A flexible tube for conveying abrasive materials which has a tubular body extending along a main extension axis is provided. The tubular body has a thickness extending from an inner side wall, which delimits an inner cavity used for transporting abrasive material, to an outer side wall, opposite to the inner side wall along a radial direction, perpendicular and incident to the main extension axis. The tubular body has a covering layer at the outer side wall and an elastomeric matrix at least partially embedding circular disks having a diameter and flat faces, made of ceramic material, namely a first flat face directly facing the inner cavity so as to at least partially form the inner side wall and a second flat face embedded in the elastomeric matrix.