Warehouse automation and methods of handling materials can be used to enhance the safety and efficiencies of warehouse operations. For example, automation systems and methods that make depalletization processes safer and more efficient are described. In some examples, the depalletization systems described herein include multiple work cells/stations and a depalletization robot that traverses the work cells/stations on a rail so the robot can autonomously move between the stations.

Systems and methods for determining safe and unsafe zones in a workspace—where safe actions are calculated in real time based on all relevant objects (e.g., some observed by sensors and others computationally generated based on analysis of the sensed workspace) and on the current state of the machinery (e.g., a robot) in the workspace—may utilize a variety of workspace-monitoring approaches as well as dynamic modeling of the robot geometry. The future trajectory of the robot(s) and/or the human(s) may be forecast using, e.g., a model of human movement and other forms of control. Modeling and forecasting of the robot may, in some embodiments, make use of data provided by the robot controller that may or may not include safety guarantees.

Safety system (100) for an industrial environment (10) comprising a robotic machine wherein at least a moving head (12) of the robotic machine is movable within a first area (1) and a second area (2) of the industrial environment (10), the safety system (100) comprising: a light curtain (110) extending between a first vertical support (112) and a second vertical support (114) to cover both the first area (1) and the second area (2); a head position sensor (130) adapted to detect the position of the moving head (12) within the first area (1) and the second area (2); a safety control unit (140);
wherein the light curtain (110) comprises a first couple of two TOF sensors (F1, F3) respectively positioned on the first and second vertical supports (112, 114), the safety control unit (140) being adapted to process output signals received from the TOF sensors (F1, F3) and the head position sensor (130) so as to selectively and dynamically secure the first area (1) and the second area (2).

An optoelectronic safety sensor (10) for safeguarding a machine (34), the sensor (10) comprising a light receiver (24) for optical detection of object data and a control and evaluation unit (26) configured to use the object data to decide whether a safety-critical object (36) is detected in a vicinity of the machine (34) and in this case to trigger a safety-related reaction, and wherein the control and evaluation unit (26) is further configured to adapt the sensitivity of a criterion for deciding whether a safety-critical object (36) is detected as a function of at least one of previously detected objects and simultaneously detected objects.

A safety monitoring system (1) is provided with: a second sensor (30) for monitoring a second area; a first sensor (20) for monitoring a first area; a first processing unit (100) for detecting an approach of a human (6) to the second area; a second processing unit (200) for detecting an entry of the human into a dangerous area; and a mode determination unit (300). The mode determination unit determines a first mode when an approach of the human to the second area is not detected, and a second mode when an approach of the human to the second area is detected, and the operation differs between the first mode and the second mode.

The invention relates to a method for adjusting a protective function during operation of a machine (1), in which a transfer region (5) is monitored by a plurality of protective devices (L1, L2), the transfer region (5) being arranged between a risk region (2), in which a dangerous movement is performed by the machine (1), and a surrounding region (3), the transfer region (5) being monitored by first protective devices (L1) in respective first monitoring directions (UI) and, independently thereof, by second protective devices (L2) in respective second monitoring directions (U2), at least one of the first protective devices (L1) and at least one of the second protective devices (L2) being arranged relative to one another in such a way that the first monitoring direction (UI) of the at least one first protective device (L1) and the second monitoring device (U2) of the at least one second protective device (L2) have a point of intersection (S).

An automation unit for handling component carriers has an enclosure for arranging components carriers within a first, a second and a third stacking space. The enclosure has a loading opening for the first stacking space, a transfer device for transferring component carriers between the stacking spaces, and a separating device to selectively separate or release the first stacking space inwardly. A safety system for an intervention area is at the loading opening to interrupt the operation of the automation unit if it detects an intervention. The safety system may switch to partial monitoring mode, to full monitoring mode after completion of an automated loading process or deactivate in a manual loading mode when the separating device separates the first stacking space. The safety system may switch to full monitoring mode before the separating device releases the first stacking space. The automation unit can be loaded both automatically and manually safely.

Provided herein are LED warning lights and related methods for detecting oncoming traffic around corners, including in a warehouse. The warning lights have: a LED light module and an external motion sensor operably connected to the LED light module. The device is self-contained with respect to power, communication and alerts in that no other components are required, so that the warning lights are portable and readily positioned as desired and are immediately operable.

A component for light curtain alignment includes a light intensity receiver that receives a plurality of light intensity signals from beam receivers of a receiver unit of a light curtain. The light curtain includes a transmitter unit with beam transmitters arranged linearly on the transmitter unit. The light curtain includes the receiver unit with the plurality of beam receivers arranged linearly. Each beam receiver is configured to receive light from a corresponding beam transmitter. The component includes a light intensity transmitter configured to transmit, from the light curtain, the plurality of light intensity signals received by the light intensity receiver, where each light intensity signal is from one or more beam receivers, and a trip transmitter that transmits a trip signal in response to determining that a light intensity signal from a beam receiver of the plurality of beam receivers is below a trip threshold.

A system having a sensor system comprising distance sensors for monitoring a hazardous zone at a movable machine part having at least one protected zone, wherein a tool is arranged at the movable machine part, wherein the distance sensors are arranged at a holder at the movable machine part, wherein a plurality of distance sensors are arranged, with the detection beams of the distance sensors forming a protected field shell, wherein the holder has the distance sensors, with the holder having a disk-shaped housing, with the disk-shaped housing having round surfaces and not having any corners at the outer surfaces, with the system comprising a fastening system, the fastening system comprises one of a first fastening adapter and a second fastening adapter at which the holder is respectively arranged for fastening the holder to the movable machine part.