F17C2209/2163

Method for manufacturing high-pressure tank

A method for manufacturing a high-pressure tank including a liner and a reinforcing layer covering an outer surface of the liner includes: forming a cylinder member made of a fiber-reinforced resin; forming a pair of dome members made of the fiber-reinforced resin; and forming a reinforcing body that is the reinforcing layer by joining the cylinder member and the dome members. When forming the cylinder member, a resin-impregnated fiber sheet is wound around an outer peripheral surface of a mandrel to form a cylinder body, and a resin-impregnated fiber bundle is then wound so as to overlap the cylinder body.

PRESSURE VESSEL
20220325851 · 2022-10-13 ·

The invention relates to a hybrid pressure vessel with a fiber-composite component and a metallic component. Furthermore, the invention relates to a manufacturing method for such a hybrid pressure vessel. The hybrid pressure vessel according to the invention has a liner having an inner face and an outer face, with an outer diameter DL, and a metallic boss with an outer diameter DB, the metallic boss being adapted to accommodate a valve, the hybrid pressure vessel having a storage volume on the inside, the liner being pipe-shaped and the outer diameter DB of the boss being at least as large as the outer diameter DL of the liner.

HIGH-PRESSURE TANK AND MANUFACTURING METHOD OF THE SAME

A high-pressure tank includes a liner that includes a body that is cylindrical in shape and a pair of dome portions each of which is provided at a respective end of the body in an axial direction, and a reinforcing layer provided on an outer circumferential face of the liner. The reinforcing layer includes a pair of resin rings each of which is provided encircling a respective end portion of an outer circumferential face of the body, a hoop layer that covers part of the outer circumferential face of the body, between the resin rings, and a helical layer that covers the resin rings, the hoop layer, and the dome portions. The resin rings are configured to cover part of the body from boundary portions between the body and the dome portions, and increase in thickness from the boundary portions toward a middle of the body.

High-pressure tank

A high-pressure tank includes: a liner including a body portion having a tubular shape and side end portions each having a dome shape, the side end portions being provided on opposite sides of the body portion; and a reinforcement layer made of fiber reinforced resin covering an outer surface of the liner. The reinforcement layer includes a tubular member covering the body portion and dome members joined to opposite sides of the tubular member so as to cover the side end portions. The liner includes a first resin layer defining a storage space for storing gas and a second resin layer provided between the first resin layer and at least the tubular member. An elastic modulus of a second resin constituting the second resin layer is lower than an elastic modulus of a first resin constituting the first resin layer.

HIGH-PRESSURE TANK AND METHOD FOR MANUFACTURING HIGH-PRESSURE TANK
20230151927 · 2023-05-18 · ·

A high-pressure tank includes a reinforcing layer and a liner having a gas-barrier property and disposed on an inner surface of the reinforcing layer. The reinforcing layer includes a cylindrical reinforcing pipe having a plurality of cylindrical pipe forming portions coupled together, and a pair of semispherical reinforcing domes, one of the pair of semispherical reinforcing domes being disposed at a first end of the reinforcing pipe, and the other one of the pair of semispherical reinforcing domes being disposed at a second end of the reinforcing pipe.

PREPREG, FIBER-REINFORCED COMPOSITE MATERIAL, HIGH-PRESSURE GAS STORAGE TANK, METHOD FOR PRODUCING PREPREG, AND METHOD FOR PRODUCING HIGH-PRESSURE GAS STORAGE TANK

Provided are a prepreg in which reinforcing fibers are impregnated with an epoxy resin composition containing an epoxy resin (A) and an epoxy resin curing agent (B) containing a reaction product (X) of a component (x1) and a component (x2) described below, a fiber-reinforced composite material that is a cured product of the prepreg, a method for producing the prepreg, and a method for producing a high-pressure gas storage tank.

(x1) At least one selected from the group consisting of meta-xylylenediamine and para-xylylenediamine

(x2) At least one selected from the group consisting of unsaturated carboxylic acids represented by General Formula (1) below and derivatives thereof.

##STR00001##

(In Formula (1), R.sup.1 and R.sup.2 each independently represent a hydrogen atom, an alkyl group having from 1 to 8 carbons, an aryl group having from 6 to 12 carbons, or an aralkyl group having from 7 to 13 carbons.)

Method for manufacturing high-pressure tank and mandrel for use in method for manufacturing high-pressure tank

A method for manufacturing a high-pressure tank including a reinforcing layer in which rims of both ends of a tubular member and rims of a pair of dome members are joined to overlap each other in a radial direction includes producing the dome members and producing the tubular member. The producing of the dome members includes producing a wound body on a mandrel, curing a resin contained in the wound body, shaving the wound body after the resin is cured to reduce, toward a split line, thicknesses of the rims of the dome members to be obtained by splitting the wound body, splitting the shaved wound body into the dome members by cutting the wound body along the split line, and demolding the dome members from the mandrel.

Manufacturing method of high-pressure tank
11506337 · 2022-11-22 · ·

A manufacturing method of a high-pressure tank including a reinforcement layer configured of fiber reinforced resin including carbon fiber and a liner provided on an inner side of the reinforcement layer includes: a step (a) of preparing the reinforcement layer including a cylindrical portion and a pair of dome portions, the dome portions disposed at respective ends of the cylindrical portion; a step (b) of forming a film on an inner surface of each of the cylindrical portion and the dome portions without using a polymerization catalyst that is deactivated by a component contained in the reinforcement layer; a step (c) of applying a material of the liner to a surface of the film, the material being an uncured material of the liner and containing the polymerization catalyst; and a step (d) of forming the liner by curing the material of the liner applied through a polymerization reaction.

Composite pressure vessels

Pressure vessels formed from fiber composites are described. The fiber composites include fibers impregnated with a resin system containing surface-modified nanoparticles dispersed in a curable matrix resin.

Tank and manufacturing method for tank
11486545 · 2022-11-01 · ·

A manufacturing method for manufacturing a tank includes: a step of forming a structural body constituted by a liner and a fiber reinforced resin layer placed on the outer periphery of the liner, the structural body including a cylindrical portion and dome portions provided in opposite ends of the cylindrical portion in the axial direction of the cylindrical portion; a step of winding a heat insulating sheet around the fiber reinforced resin layer after the step of forming the structural body, the heat insulating sheet having notches in dome forming portions provided to correspond to the dome portions; and a step of covering the dome portions with the dome forming portions.