A method for molding a composite pressure vessel liner to secure a boss to the liner is described. The method comprises providing a moldable liner having an end section with a neck and a port. A boss is positioned around the neck of the liner and the liner is heated and pressure is applied to mold the liner to form to the shape of the boss. The angle of the molded liner secures the boss in place around the liner and it is able to withstand high pressures. A tool for molding the liner and a method for using the tool is also described. The tool comprises a tool body and a pipe having external threads. The tool body abuts the liner and the boss. Winding the pipe exerts pressure on the liner, which when heated, forces the liner to mold to the shape of the boss.

A system and method of predicting impending failure of a pressure vessel include a pressure vessel, a fluid source, a line coupled to the pressure vessel and to the fluid source, an apparatus, a sensor and a controller. The apparatus includes a conduit and a containment structure. The containment structure includes a cavity separated from an interior of the conduit by a portion of a conduit wall of the conduit. The sensor is configured to determine a value of a physical property in the cavity. The controller is in signal communication with the sensor and configured to detect a change in the value. The method includes determining a first value of a physical property in the cavity, experiencing a failure of the conduit wall, determining a second value of the physical property in the cavity, and detecting a difference between the first and second values.

A method of storing hydrogen involves forming an excavation in the earth and constructing a storage tank therein comprised of integrated primary and secondary containment structures. The primary containment structure composed of a plurality of joinable cylindrical segments, or pre-fabricated sections joined to form a cylinder within the excavation. The secondary containment structure formed by pumping a curable, flowable composition into the cylinder, allowing it to flow out the bottom and up the second annulus to the earth's surface, and then hardening; thereby encasing the primary containment structure. The bottom of the cylinder is sealed with the bottom assembly. The top assembly is attached to the cylinder and tubing and packer are run into the cylinder creating a first annulus between the cylinder and tubing. Top assembly is sealed, fluids circulated out, and the tank dried. Thereafter, the tank is capable of safely storing hydrogen gas.

Provided is a pressure vessel having an outer layer with an improved gas barrier property, a lightweight liner with an excellent gas barrier property, and a novel method for manufacturing a pressure vessel. The pressure vessel contains a liner and an outer layer of the liner, wherein the outer layer is configured by a composite material that contains a continuous fiber and a polyamide resin impregnated into the continuous fiber; the polyamide resin contains a structural unit derived from diamine and a structural unit derived from dicarboxylic acid; and 50 mol % or more of the structural unit derived from diamine is derived from xylylenediamine.

An internal casing for a pressurized fluid storage tank for a motor vehicle includes: a hollow body includes a layer made of a first polymer material; and a neck arranged on the hollow body and delimiting an opening of the hollow body, the neck receiving an interface part mounted on the neck in a sealed manner by a gasket arranged between the neck and the interface part. The neck is made of a composite material composed of a second polymer material loaded with reinforcing fibers, the composite material having a deformation resistance than that of the first polymer material. The neck is joined to the hollow body by molecular entanglement of polymer chains of the first polymer material and polymer chains of the second polymer material. Methods for manufacturing such an internal casing, and a storage tank including such an internal casing are disclosed.

A manufacturing method of a high-pressure tank including a reinforcement layer configured of fiber reinforced resin including carbon fiber and a liner provided on an inner side of the reinforcement layer includes: a step (a) of preparing the reinforcement layer including a cylindrical portion and a pair of dome portions, the dome portions disposed at respective ends of the cylindrical portion; a step (b) of forming a film on an inner surface of each of the cylindrical portion and the dome portions without using a polymerization catalyst that is deactivated by a component contained in the reinforcement layer; a step (c) of applying a material of the liner to a surface of the film, the material being an uncured material of the liner and containing the polymerization catalyst; and a step (d) of forming the liner by curing the material of the liner applied through a polymerization reaction.

A base for a pressurized gas tank, such as hydrogen, is substantially circular about an axis, and comprises a substantially cylindrical pipe of axis, which passes through the base in order to connect an outside of the tank to an inside of the tank. A substantially tubular notch of axis is arranged on an inner side of the tank and is suitable for receiving a sealing envelope. A substantially tubular sleeve of axis is arranged on the inner side of the tank and has an inner diameter substantially equal to a diameter of the pipe and an outer diameter substantially equal to an inner diameter of the notch, and also has an axial extension at least equal to that of the notch. An O-ring and a groove of axis, capable of receiving the O-ring, are arranged in a side wall of the notch. The base also comprises a body and a substantially tubular ring of axis, interfaced by a surface of revolution about the axis passing through the groove.

For improving storage of hydrogen in a vehicle, a hydrogen tank assembly is provided for a vehicle. The hydrogen tank assembly includes an inner tank wall defining a hydrogen tank volume configured for storing liquid hydrogen; and an outer hydrogen collector defining, together with the inner tank wall, at least one cavity outside of the hydrogen tank volume and including at least one hydrogen outlet for leading gaseous hydrogen which leaks from the hydrogen tank through the inner tank wall into the at least one cavity to a hydrogen storage or a hydrogen consumer.

Disclosed are a pressure vessel boss and a pressure vessel having same, the boss comprising: a boss body in which a through hole configured to connect an interior to an exterior of the pressure vessel is formed; and a boss joint portion which surrounds an outer surface of the boss body, radially extends outward, and has an outer surface coming into surface contact with and joined to an opening surface of a liner, wherein the outer surface has a cross-sectional shape having three or more line segments connecting a top to a bottom of the boss joint portion and including at least one convex corner and at least one concave corner.

A pressure vessel includes a shell, a liner, and a boss. The liner is positioned within the shell and defines the interior environment. The boss is located at a first interface between the shell and the liner. The boss includes a cavity and a venting structure located in the cavity. The cavity is located at a second interface between the liner and the boss, and the cavity is located at an interior surface of the boss in communication with the interior environment. A gas vent path is defined from the first interface, through the venting structure, and into the interior environment of the pressure vessel. The disclosure also describes a boss for a pressure vessel and a method of manufacturing the boss. The boss includes a port, a flange, a cavity and a gas venting structure. The cavity and gas venting structure are located on an interior of the flange.