A biochar apparatus and a related biochar module may have a horizontal table-shaking mechanism and a tapered channel for causing biochar pieces generated in a firebox to fall through openings in the table to a conveyor system below. The table may be configured with replaceable grate panels. A quenching reservoir pan for holding quenching liquid receives a drainage basket at a discharge end of the conveyor system for quenching hot pieces of biochar and allowing easy retrieval of the quenched pieces.

Disclosed is a system and method for the combustion of biomass material employing a swirling fluidized bed combustion (SFBC) chamber, and preferably a second stage combustion carried out in a cyclone separator. In the combustion chamber, primary air is introduced from a bottom air box that fluidizes the bed material and fuel, and staged secondary air is introduced in the tangential direction and at varied vertical positions in the combustion chamber so as to cause the materials in the combustion chamber (i.e., the mixture of air and particles) to swirl. The secondary air injection can have a significant effect on the air-fuel particle flow in the combustion chamber, and more particularly strengthens the swirling flow, promotes axial recirculation, increases particle mass fluxes in the combustion chamber, and retains more fuel particles in the combustion chamber. This process increases the residence time of the particle flow. The turbulent flow of the fuel particles and air is well mixed and mostly burned in the combustion chamber, with any unburned waste and particles being directed to the cyclone separator, where such unburned waste and particles are burned completely, and flying ash is divided and collected in a container connected to the cyclone separator, while dioxin production is significantly minimized if not altogether eliminated. The system exhaust is directed to a pollutant control unit and heat exchanger, where the captured heat may be put to useful work.

Provided herein is a method for devolatizing a solid feedstock. The solid feedstock is treated to a produce a particle size laying between 1 cm.sup.3 and 100 cm.sup.3. The solid feedstock is passed into a device connected to an outlet of a compaction screw auger comprising an assembly including a solid feedstock injector, a retort, a side arm for injecting a heated gas comprising hydrogen, and a process auger. The solid feedstock is contacted with the heated gas at a temperature of 500 C. to 1000 C. for a time of 60 seconds to 120 seconds, whereby the solid feedstock is converted into a gas stream and a solid stream.

A ground supported power boiler is described combining a refractory lined and insulated conical floor; an insulated cylindrical combustion chamber; a cylindrical furnace with water tube wall; a rectangular convective section; a single vertical steam drum; tangential injection of the fuel and combustion air; means for fluidizing the fuel bed; means for selectively stripping particulates from the flue gases; multi-stage particulate stripping and filtering from flue gases, means for using the walls of steam drum as steam/water droplet separator, means for recirculating and capturing heat from the flue gases; means for pressurizing the interior of the boiler above atmospheric pressure; means for heating and drying fuel prior to feeding the fuel to the boiler; means for creating hydrogen shift reaction; means for eliminating any need for sootblowing; and designed to not require the use of an induced draft fan.

A biochar apparatus and a related biochar module may have a horizontal table-shaking mechanism and a tapered channel for causing biochar pieces generated in a firebox to fall through openings in the table to a conveyor system below. The table may be configured with replaceable grate panels. A quenching reservoir pan for holding quenching liquid receives a drainage basket at a discharge end of the conveyor system for quenching hot pieces of biochar and allowing easy retrieval of the quenched pieces.

An automated biomass distribution system employs an air-sweeping nozzle for evenly distributing biomass on a grate of an existing stoker boiler. Such an automated biomass distribution system includes a valve-controlled air pressure source that generates an air jet upstream of the existing stoker boiler and having a first travel path extended downstream towards the existing stoker boiler; an expansion duct in fluid communication with the valve-controlled air pressure source and disposed downstream therefrom; an air-sweeping nozzle in communication with the expansion duct and having a second travel path extended downstream from the expansion duct; and a biomass distributor having a passageway disposed at the second travel path. Advantageously, the air-sweeping nozzle is disposed at the passageway and downstream of the expansion duct. In this manner, the second travel path is disposed downstream from the first travel path.

A method and system of processing animal waste is disclosed. In a particular embodiment, the method includes transferring animal waste to a gasifier to burn the animal waste, circulating water through a heat exchanger in a flue stack of the gasifier to generate heated water, and pumping the heated water to either an organic Rankine cycle system to generate electricity, a radiant heater, or any combination thereof. In addition, the method includes circulating the heated water through an evaporator of the organic Rankine cycle system to vaporize a refrigerant, and circulating the vaporized refrigerant from the evaporator, through a turbine to generate the electricity. Also, the method includes using a manure spreader to feed the animal waste to the gasifier at a varying feed rate that is based on contemporaneously calculating a British thermal units (BTU) of the animal waste being fed to the gasifier.

The present invention relates to a plasma furnace which can efficiently treat various types of waste in large amounts. The plasma furnace comprises a melting chamber 101 for accommodating a melt, an upper surface forming the upper portion of the melting chamber 101 with a horizontal upper surface 111 and an inclined upper surface 112 having a slope with respect to the horizontal upper surface 111, a melt discharge portion 130 formed through a bottom surface of the melting chamber for discharging molten material therethrough, and an input apparatus 120 having a slope for inputting waste into the melting chamber 101, and the mixed type plasma torch 191, 192 provided on the inclined upper surface 112 with a slope for generating melting heat in the melting chamber 101.

A fuel material processing system includes a hopper assembly configured to receive a fuel material. A drying system is configured to remove moisture from the fuel material to generate a dried fuel material. A material delivery system is configured to provide the dried fuel material to a combustion system.

A waste gasification and melting furnace that promotes the drying and pyrolytic decomposition of waste in the shaft section, making it possible to limit the conveyance of moisture and volatile components to the bottom of the blast furnace and to reduce the consumption of extra coke. The waste gasification and melting furnace includes a shaft section; a melting furnace section; and a communicating section.