A heater having a burner, a first heat exchanger associated with the burner, a second heat exchanger above the first heat exchanger in fluid cooperation with the first heat exchanger and an ambient air intake blower above the second heat exchanger. The second heat exchanger comprises angularly disposed finned section so condensate within the second heat exchanger flows to a collection point and is collected in a trap. The trap includes a sensor to sense buildup of fluid in the trap with feedback to the heater controls. The heater may include a collection pan below the heat exchangers in fluid communication with the trap. In one aspect the collection pan may include a heating element to vaporize the fluid so that heated, humidified air is expelled through vents adjacent the base of the heater. In another aspect, the pan includes an ultrasonic vaporization element to vaporize fluid in the pan.

One aspect of this disclosure provides a finger baffle for a heating furnace. This embodiment includes an elongated support plate having a length, and at least one finger baffle extending outwardly and in a vertically oriented direction from the elongated support plate. The at least one finger baffle has a width that extends along the length of the elongated support plate. The finger baffle may be employed in a high-efficiency gas furnace.

A furnace is disclosed. The furnace may include an enclosure having a vertical support column formed by a heat exchanger compartment panel and a blower compartment panel. The furnace may include a window assembly having venting openings hidden by a viewing window. The furnace may also include a rail to support a removable heat exchanger system. The furnace may further include a wire retaining fin assembly to retain a wire. A heat exchanger header design including features to retain a sealant is also disclosed.

A tubing assembly includes a plurality of tubing structures connected to each other in a configuration providing one or more fluid pathways through the plurality of tubing structures from a fluid entrance to a fluid exit of the plurality of tubing structures. An electrical resistance heating filament wire is wound around the plurality of tubing structures in an unbroken manner from the fluid entrance to the fluid exit. The electrical resistance heating filament wire has a first electrical lead located proximate to the fluid entrance of the plurality of tubing structures and a second electrical lead located proximate to the fluid exit of the plurality of tubing structures. An encapsulation layer of thermal insulating material is disposed over an entirety of the plurality of tubing structures and covers the electrical resistance heating filament wire wound around the plurality of tubing structures with the first and second electrical leads exposed.

This concept is very new, and it will allow for safe and continuous operation of gas heating units when the induced draft fan no longer operates. This device will allow the HVAC service technician to continue to operate the gas heating unit until the proper replacement induced draft fan can be acquired and installed on the gas heating unit. This invention is a supplemental induced draft fan that will attach to the exhaust output side of a gas heating units inoperable induced draft fan to draft air through the heat exchanger and create a vacuum to the pressure switch at a rate to be regulated by a control switch to make the gas heating unit operate safely until the correct part is acquired and installed.

A vehicle heater housing (46) has an inlet area (49), an outlet area (51) and an air flow space (47) for air to be heated with a burner chamber assembly unit (30), to be fed with combustion air and fuel. A heat exchanger area (11), including a heat exchanger housing (12), is elongated in the direction of a housing longitudinal axis (L) with an outer side (24) around which air flowing in the air flow space flows. Heat transfer ribs are on a side of the heat exchanger housing. The heater housing has a housing circumferential wall (56) and an outlet front wall area (58). The heat transfer ribs have a longitudinal edge (64) extending along the housing circumferential wall and a radial edge extending along the outlet front wall area. A distance of the radial edge from the outlet front wall area changes from radially outwards to radially inwards.

A furnace includes a gas burner exposed to a heat-exchange tube. An inducer is fluidly coupled to the heat-exchange tube and configured to induce draft air through the heat-exchange tube. A regulator is fluidly coupled to the gas burner. A rollout shield is disposed adjacent to the gas burner. A rollout switch is disposed in the rollout shield. The rollout switch is electrically coupled to the regulator. At least one vent is formed through the rollout shield adjacent to the rollout switch. The vent provides a path for a rollout flame to the rollout switch. The at least one vent is disposed on at least two sides of the rollout switch.

A furnace for a heating, ventilation, and/or air conditioning (HVAC) system includes a heat exchanger tube including a tube inlet and a tube outlet, such that the heat exchanger tube is configured to receive combustion products via the tube inlet, circulate the combustion products through the heat exchanger tube, and discharge the combustion products via the tube outlet. Additionally, the furnace includes a collector box coupled to the heat exchanger tube and having a cavity configured to receive the combustion products via the tube outlet. The furnace includes a diverter plate disposed within the cavity, where the diverter plate overlaps the tube outlet to disperse the combustion products received via the tube outlet throughout the collector box.

A heat exchanger including a gas inlet through which a combustion gas flows in and a gas outlet through which the combustion gas flows out is provided. The heat exchanger includes a housing in which the gas outlet is formed, a partition member, and a plurality of heat transfer tubes accommodated in the housing. The partition member is mounted in the housing so that there is a portion in which a flow area of the combustion gas is smaller than that of the gas inlet between the gas inlet and the gas outlet.

A mobile heating system includes an enclosure defining a plenum that houses a fan and an internal combustion engine. The heating system also includes a hydraulic circuit including a hydraulic pump operably coupled to the internal combustion engine and a first heat exchanger located in the plenum and in fluid communication with the hydraulic pump. The hydraulic circuit also includes a hydraulic motor operably coupled to the fan wherein the hydraulic motor is in fluid communication with and driven by the hydraulic pump. A first valve is disposed between the hydraulic pump and the heat exchanger and is configured to restrict fluid flow and to increase a fluid pumping pressure of the hydraulic pump. A second valve is located upstream of the first valve and is configured to selectively direct hydraulic fluid between the first valve and the hydraulic motor.