A system and methods of controlling a powered anode are disclosed. The method includes varying an electrical power input driving the powered anode through a range of values of a first electrical parameter, the range defined by an upper range limit and a lower range limit and measuring a current value of a second electrical parameter of the electrical power input during the varying. The method also includes determining a slope between the measured current values of the first and corresponding second electrical parameters and measured previous values of the first and second electrical parameters and comparing the determined slope to a predetermined slope threshold range and applying the current value of a first electrical parameter to the electrical power input when a discontinuity in the slope is determined.

The T&P relief valve includes a valve spring which is sealed within a protective chamber configured to contain a first protective fluid. The valve spring is protected, by the protective chamber and first protective fluid, from corrosion, calcification and/or mineral deposits which would affect the valve assembly. A thermal element assembly is carried by an internal tongue of the valve casing. A plunger casing is configured to contain a second protective fluid to protect the upper end and captive plunger from corrosion, calcification and/or mineral deposits which could affect the thermal element. The protective chamber includes a sealing flange at a top thereof. An end cap assembly includes an end cap secured to the flange of the valve casing with the sealing flange of the protective chamber therebetween to define a casing seal for the protective chamber and the open top of the valve casing.

A water heater monitoring and notification method includes determining, by a controller of a water heater system, a deviation of a duration of a pre-purge operation from a pre-purge duration average value. The method further includes determining, by the controller of the water heater system, a deviation of a flame current from a flame current average value and determining, by the controller of the water heater system, a deviation of a pulse-width-modulation (PWM) parameter from a PWM parameter average value. The method also includes providing a notification related to a combustion system of the water heater system based on at least the deviation of the duration of the pre-purge operation from the pre-purge duration average value, the deviation of the flame current from the flame current average value, and the deviation of the PWM parameter from the PWM parameter average value.

The disclosure relates to an electric heating element for use in a water storage unit, comprising a metal attaching element for attaching the electric heating element on the water storage unit, an electrically operated heating element, an anode for cathodic corrosion protection, and an adjustable resistor element, wherein the heating element is electrically contacted with the attaching element and/or the water storage unit via the adjustable resistor element, and the heating element and the anode are arranged in physical proximity to one another on the attaching element.

A gas-fired appliance includes a tank configured to store a fluid to be heated, a powered anode extending into the tank and configured to generate an electric anode current, and a combustion chamber including a burner configured to generate products of combustion. The appliance also includes an exhaust structure, a heat exchanger, and an electronic processor coupled to the powered anode. The products of combustion flow from the combustion chamber to the exhaust structure via the heat exchanger. The electronic processor is configured to determine a duty cycle of the burner, determine whether the duty cycle of the burner exceeds a predetermined threshold, increase a magnitude of a protection parameter of the powered anode from a first value to a second value when the duty cycle of the burner exceeds the predetermined threshold, and control the powered anode according to the second value of the protection parameter.

A heat exchanger management system and a method of operating the heat exchanger management system. In one embodiment, the heat exchanger management system includes a memory and an electronic processor electrically connected to the memory and configured to operate one or more burners to transmit heat to a heat exchanger for a first period of time that deposits corrosive condensates on a passivation layer of the heat exchanger, deactivate the one or more burners for a second period of time, operate one or more blowers to move air across the heat exchanger at a temperature that evaporates the corrosive condensates on the passivation layer of the heat exchanger and increases an oxide thickness of the passivation layer on the heat exchanger, and reactivate the one or more burners after the second period of time.

The invention provides for protection of life safety, property and the liability thereof, by means of a intrinsically safe unpressurized storage tank water heater while producing hot pressurized water. The design addresses, with effect, convection, radiation, conduction and evaporative heat energy losses. Heat lost returned as usable hot water resulting in ultra-low standing loss. The stationary water medium prevents sedimentation, fouling of the heating element and gases expelled. Being dielectrically isolated, the medium may also be treated to further reduce corrosion. The design allows for a quick recovery rate and provides adjustable volume of hot water, being stackable, stage able, renewable, repairable and recyclable.

A water heater monitoring and notification method includes determining, by a controller of a water heater system, a deviation of a duration of a pre-purge operation from a pre-purge duration average value. The method further includes determining, by the controller of the water heater system, a deviation of a flame current from a flame current average value and determining, by the controller of the water heater system, a deviation of a pulse-width-modulation (PWM) parameter from a PWM parameter average value. The method also includes providing a notification related to a combustion system of the water heater system based on at least the deviation of the duration of the pre-purge operation from the pre-purge duration average value, the deviation of the flame current from the flame current average value, and the deviation of the PWM parameter from the PWM parameter average value.

The T&P relief valve includes a valve spring which is sealed within a protective chamber configured to contain a first protective fluid. The valve spring is protected, by the protective chamber and first protective fluid, from corrosion, calcification and/or mineral deposits which would affect the valve assembly. A thermal element assembly is carried by an internal tongue of the valve casing. A plunger casing is configured to contain a second protective fluid to protect the upper end and captive plunger from corrosion, calcification and/or mineral deposits which could affect the thermal element. The protective chamber includes a sealing flange at a top thereof. An end cap assembly includes an end cap secured to the flange of the valve casing with the sealing flange of the protective chamber therebetween to define a casing seal for the protective chamber and the open top of the valve casing.

A water heating apparatus includes: a water container configured to heat water via a convection process by receiving the water through an inlet and passing water through an outlet; and one positive temperature coefficient (PTC) heating element or a plurality of PTC heating elements arranged within the water container and configured to be immersed during the convection process. The plurality of PTC heating elements have a gap between each PTC heating element. Further, the water heating apparatus includes at least one ultrasonic transducer attached to the water container and configured to project ultrasound onto and around the PTC heating element or the plurality PTC heating elements within the water container and to descale the PTC heating element or the plurality of PTC heating elements.