A method and apparatus for producing liquefied natural gas. A portion of a natural gas stream is cooled in a heat exchanger and combined with the natural gas stream. Heavy hydrocarbons are removed from the combined natural gas stream, and the resulting separated natural gas stream is partially condensed in the first heat exchanger, with a liquid stream separated therefrom. The natural gas stream is warmed in the first heat exchanger and then is compressed and cooled. The resultant cooled compressed natural gas stream is expanded, thereby forming a chilled natural gas stream that is separated into a refrigerant stream and a non-refrigerant stream. The refrigerant stream recycled to the heat exchanger to be warmed through heat exchange with one or more process streams associated with pretreating the natural gas stream, thereby generating a warmed refrigerant stream. The warmed refrigerant stream and the non-refrigerant stream are liquefied.

A natural gas liquefaction system and method for effectively and efficiently removing heavy hydrocarbons and converting natural gas into liquefied natural gas. Natural gas streams entering the system may consist of varied gas compositions, pressures, and temperatures. In embodiments the system may comprise a natural gas (NG)-to-liquefied natural gas (LNG) portion and a closed-loop refrigeration portion comprising a closed-loop single mixed refrigerant system. In other embodiments the system may comprise an NG-to-LNG portion and a closed-loop refrigeration portion comprising a closed-loop gaseous nitrogen expansion refrigeration system. All embodiments utilize an integrated heat exchanger with cold-end and warm-end sections and integrated multi-stage compressor and expander configurations (e.g. compander) in order to increase overall operation flexibility and efficiency. This optimized method and system is capable of more efficiently producing a liquefied natural gas product at a desired capacity using a minimum amount of equipment and a modularized design to reduce construction costs.

The present invention comprises systems and methods for natural gas liquefaction. In embodiments, the systems comprise a dual turbo-expander, methane-based refrigeration system that also uses a slip stream of LNG for additional cooling.

A cryogenic cooling system for an aircraft includes a first air cycle machine, a second air cycle machine, and a means for collecting liquid air. The first air cycle machine is operable to output a cooling air stream based on a first air source. The second air cycle machine is operable to output a chilled air stream at a cryogenic temperature based on a second air source cooled by the cooling air stream of the first air cycle machine. An output of the second air cycle machine is provided to the means for collecting liquid air.

A method of constructing a plate fin heat exchanger includes joining a first side bar formed from a nickel-iron alloy to a first end of a fin element formed from a nickel-iron alloy through a first nickel-iron alloy bond, and joining a second side bar formed from a nickel-iron alloy to a second end of the fin element through a second nickel-iron alloy bond to create a first layer of the plate fin heat exchanger. The fin element defines a fluid passage.

A ground-based cryogenic cooling system includes a means for cooling an airflow and producing chilled air responsive to a power supply. A liquid air condensate pump system is operable to condense the chilled air into liquid air and urge the liquid air through a feeder line. A cryogenic cartridge includes a coupling interface configured to detachably establish fluid communication with the feeder line and a cryogenic liquid reservoir configured to store the liquid air under pressure. The cryogenic cartridge can be coupled to a cryogenic liquid distribution system on an aircraft. The liquid air can be selectively released from the cryogenic cartridge through the cryogenic liquid distribution system for an aircraft use.

A method for large-scale offshore LNG production from natural gas gathered from an onshore gas pipe network is described. The natural gas is pre-treated on an onshore facility for removal of mercury, acid gas, water and C5+ hydrocarbons, and then compressed and piped to an offshore platform for further compression and cooling before being transferred to a floating liquefaction, storage and offloading vessel for liquefaction of the natural gas.

Systems and methods for liquefying a gaseous hydrogen that include a first refrigeration stage and a second refrigeration stage. The first refrigeration stage includes a first heat exchanger configured to flow a first refrigerant to pre-cool the gaseous hydrogen. The second refrigeration stage includes a second heat exchanger configured to flow a second refrigerant to liquefy and sub-cool the hydrogen. The second refrigerant is split into two streams that flow through two compressor-expanders and multiple passes through the second heat exchanger before being recombined to repeat the second refrigeration stage circuit.

Systems and methods for liquefying a gaseous hydrogen that include a first refrigeration stage and a second refrigeration stage. The first refrigeration stage includes a first heat exchanger configured to flow a first refrigerant to pre-cool the gaseous hydrogen. The second refrigeration stage includes a second heat exchanger configured to flow a second refrigerant to liquefy and sub-cool the hydrogen. The second refrigerant is split into two streams that flow through two compressor-expanders and multiple passes through the second heat exchanger before being recombined to repeat the second refrigeration stage circuit.

Compressed rich natural gas is divided into a cooling gas stream and a fuel gas stream. The cooling gas stream is depressurized. The cooling gas and the fuel gas are then heat exchanged to provide a first cooling step to the fuel gas. The cooled fuel gas continues into a second cooling step in a second heat exchanger, and then flows into a separator vessel where liquids are removed from the bottom of the separator and conditioned fuel gas exits the top of the separator. The conditioned fuel gas from the separator and produced from its influent is depressurized and heat exchanged to provide the second cooling fluid for the second heat exchanger.