A mixed phase unstabilized hydrocarbon stream is created by partially evaporating an unstabilized hydrocarbon condensate stream, including indirectly heat exchanging the unstabilized hydrocarbon condensate stream against an effluent stream in a feed-effluent heat exchanger. The mixed phase unstabilized hydrocarbon stream is fed into a stabilizer column. A liquid phase of stabilized hydrocarbon condensate is discharged from a bottom end, while an overhead vapor stream consisting of a vapor phase comprising volatile components from the unstabilized hydrocarbon condensate stream is discharged from a top end of the stabilizer column. The overhead vapor stream is passed through an overhead condenser. The resulting partially condensed overhead stream is separated in an overhead separator into a vapor effluent stream and an overhead liquid stream. The effluent stream against which the unstabilized hydrocarbon condensate stream is heat exchanged in the feed-effluent heat exchanger comprises the vapor effluent stream.

A LNG liquefaction plant system includes concurrent power production, wherein the refrigeration content of the refrigerant or SMR is used to liquefy and sub-cool a natural gas stream in a cold box or cryogenic exchanger. For concurrent power production, the system uses waste heat from refrigerant compression to vaporize and superheat a waste heat working fluid that in turn drives a compressor for refrigerant compression. The refrigerant may be an external SMR or an internal LNG refrigerant working fluid expanded and compressed by a twin compander arrangement.

A system for removing freezing components from a feed gas includes a heavy hydrocarbon removal heat exchanger and a scrub device. The scrub device includes a scrub column that receives a cooled feed gas stream from the heat exchanger and a reflux separation device. Vapor from the scrub column is directed to the heat exchanger and cooled to create a reflux stream that includes a liquid component. This reflux stream is directed to the reflux separation device and a resulting liquid component stream is used to reflux the column. Vapor from the reflux separation device is expanded and directed to the heat exchanger, where it provides refrigeration, and a processed feed gas line.

A system for removing freezing components from a feed gas includes a heat exchanger, a scrub column and a return vapor expansion device. The heat exchanger includes a reflux cooling passage and a return vapor passage. Vapor from the scrub column is directed through the return vapor expansion device, where the temperature and pressure are lowered. The resulting cooled fluid then travels to the return vapor passage of the heat exchanger and is used to cool a vapor stream in the reflux cooling passage to create a reflux fluid stream that is directed to the scrub column.

A method is described for removing carbon dioxide during Liquid Natural Gas production from natural gas at gas pressure letdown stations. The above method removes carbon dioxide from a Liquid Natural Gas production stream by using hydrocarbon fractions taken from a gas for consumption stream as a carbon dioxide stripping adsorption agent for a stripping column used to remove carbon dioxide.

A method and system for liquefying a feed gas stream including natural gas. The feed gas stream is provided at a pressure less than 1,200 psia. A refrigerant stream having a pressure of at least 1,500 psia is cooled and then expanded in a first expander to an intermediate pressure. The first expander is mechanically coupled to a first coupled compressor to together form a first turboexpander-compressor. The refrigerant stream is expanded in a second expander, which is mechanically coupled to a second coupled compressor to together form a second turboexpander-compressor. The refrigerant stream cools the feed gas stream in one or more heat exchangers. Using the second coupled compressor and a first driven compressor, the refrigerant stream is compressed to a discharge pressure within 300 psia of the intermediate pressure. The refrigerant stream is compressed using the first coupled compressor and is further compressed to provide the refrigerant stream.

A system for liquefying a gas includes a liquefaction heat exchanger having a feed gas inlet adapted to receive a feed gas and a liquefied gas outlet through which the liquefied gas exits after the gas is liquefied in the liquefying passage of the heat exchanger by heat exchange with a primary refrigeration passage. A mixed refrigerant compressor system is configured to provide refrigerant to the primary refrigeration passage. An expander separator is in communication with the liquefied gas outlet of the liquefaction heat exchanger, and a cold gas line is in fluid communication with the expander separator. A cold recovery heat exchanger receives cold vapor from the cold gas line and liquid refrigerant from the mixed refrigerant compressor system so that the refrigerant is cooled using the cold vapor.

A method and system for liquefying a methane-rich high-pressure feed gas stream using a system having first and second heat exchanger zones and a compressed refrigerant stream. The compressed refrigerant stream is cooled and directed to the second heat exchanger zone to additionally cool it below ambient temperature. It is then expanded and passed through the first heat exchanger zone such that it has a temperature that is cooler, by at least 5 F., than the highest fluid temperature within the first heat exchanger zone. The feed gas stream is passed through the first heat exchanger zone to cool at least part of it by indirect heat exchange with the refrigerant stream, thereby forming a liquefied gas stream. At least a portion of the first warm refrigerant stream is directed to the second heat exchanger zone to cool the refrigerant stream, which is compressed.

A method and system for liquefying a methane-rich high-pressure feed gas stream using a first heat exchanger zone and a second heat exchanger zone. The feed gas stream is mixed with a refrigerant stream to form a second gas stream, which is compressed, cooled, and directed to a second heat exchanger zone to be additionally cooled below ambient temperature. It is then expanded to a pressure less than 2,000 psia and no greater than the pressure to which the second gas stream was compressed, and then separated into a first expanded refrigerant stream and a chilled gas stream. The first expanded refrigerant stream is expanded and then passed through the first heat exchanger zone such that it has a temperature that is cooler, by at least 5 F., than the highest fluid temperature within the first heat exchanger zone.

A method and apparatus for producing liquefied natural gas (LNG) from a natural gas stream. Heavy hydrocarbons are removed from the natural gas stream in a separator to generate a bottom stream and a separated natural gas stream, which is used as a coolant in a heat exchanger to generate a pretreated natural gas stream. The pretreated natural gas stream is compressed and cooled to form a chilled pretreated natural gas stream, part of which forms a recycle stream to exchange heat with the separated natural gas stream in the heat exchanger, thereby generating a cooled recycle stream. The temperature and pressure of the cooled recycle stream are reduced. The cooled recycle stream is then separated into an overhead stream and a reflux stream, which is directed to the separator. The chilled pretreated gas stream is liquefied to form LNG.