A method of cooling an ethylene discharge gas includes the steps of drawing a liquid ethane from a C2 splitter; reducing a pressure of the drawn liquid ethane in a let-down valve to produce a cooled liquid ethane; cooling the ethylene discharge gas with the cooled liquid ethane in a vaporizer, the cooled liquid ethane exiting the vaporizer as an ethane vapor; pressurizing the ethane vapor in a heat pump to produce a heated vapor ethane; and returning the heated vapor ethane to the C2 splitter. The ethylene discharge gas may be from an ethylene refrigerant compressor.

A process and a related equipment for making ammonia make-up synthesis gas are disclosed, where: a hydrocarbon feedstock is reformed obtaining a raw ammonia make-up syngas stream; said raw syngas is purified in a cryogenic purification section refrigerated by a nitrogen-rich stream produced in an air separation unit; the nitrogen-rich stream at output of said cryogenic section is further used for adjusting the hydrogen/nitrogen ratio of the purified make-up syngas; an oxygen-rich stream is also produced in said air separation unit and is fed to the reforming section.

The present disclosure provides oxidative coupling of methane (OCM) systems for small scale and world scale production of olefins. An OCM system may comprise an OCM subsystem that generates a product stream comprising C.sub.2+ compounds and non-C.sub.2+ impurities from methane and an oxidizing agent. At least one separations subsystem downstream of, and fluidically coupled to, the OCM subsystem can be used to separate the non-C.sub.2+ impurities from the C.sub.2+ compounds. A methanation subsystem downstream and fluidically coupled to the OCM subsystem can be used to react H.sub.2 with CO and/or CO.sub.2 in the non-C.sub.2+ impurities to generate methane, which can be recycled to the OCM subsystem. The OCM system can be integrated in a non-OCM system, such as a natural gas liquids system or an existing ethylene cracker.

In a propane dehydrogenation (PDH) process, the purpose of the deethanizer and chilling train systems is to separate the cracked gas into a methane-rich tail gas product, a C2, and a C3 process stream. By the use of staged cooling, process-to-process inter-change against propane feed to the reactor and use of high efficiency heat exchangers and distributed distillation techniques, refrigeration power requirements are reduced and a simple and reliable design is provided by the process described herein.

The invention relates to a method (100) for the recovery of a separation product which contains predominantly hydrocarbons with two carbon atoms, with the use of a separation feedstock which contains predominantly methane, hydrogen and hydrocarbons with two carbon atoms, wherein the methane content of the separation feedstock is up to 20%, and the separation feedstock is provided in a gaseous state. It is provided that, at a first pressure level, the separation feedstock is partially condensed in a single step by cooling from a first temperature level to a second temperature level, thereby obtaining precisely one first liquid fraction and precisely one first gaseous fraction; at least one part of the first gaseous fraction is partially condensed in a single step through further cooling from the second temperature level to a third temperature level, thereby obtaining precisely one second liquid fraction and precisely one second gaseous fraction; at least one part of the second gaseous fraction at the second pressure level is subjected to a contraflow absorption in the contraflow to an absorption liquid containing predominantly methane, thereby obtaining precisely one third liquid fraction and precisely one third gaseous fraction; the first, the second and the third liquid fraction are at least partially combined and, at least partially, at a second pressure level above the first pressure level, subjected to a low-temperature rectification, thereby obtaining a sump liquid and an overhead gas; at least one part of the overhead gas at the second pressure level is partially condensed in a single step through further cooling from the second temperature level to the third temperature level, thereby obtaining a fourth liquid fraction and a fourth gaseous fraction; and the absorption liquid containing predominantly methane is formed through further cooling of at least a part of the fourth gaseous fraction to a fourth temperature level. A corresponding plant also forms the subject matter of the invention.

A refrigeration system for cooling a charge gas by a binary refrigerant. The refrigeration system comprises n heat exchangers, n compressor stages, at least one separator and a demethanizer. By flowing depressurized refrigerant through all the subsequent heat exchangers and installing interstage coolers, the overall energy for the refrigeration system is reduced.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

A method for preparing ethylene, including: passing a feed stream containing C1 and C2 hydrocarbon compounds through a first heat exchanger and feeding the feed stream passed through the first heat exchanger to a second gas-liquid separator; feeding a part of a bottom discharge stream of the second gas-liquid separator to a demethanizer, passing an overhead discharge stream of the second gas-liquid separator through a second heat exchanger, feeding the overhead discharge stream of the second gas-liquid separator passed through the second heat exchanger to a third gas-liquid separator; feeding a bottom discharge stream of the third gas-liquid separator to the demethanizer; feeding a bottom discharge stream of the demethanizer to a C2 separator; feeding an overhead discharge stream of the C2 separator to a second compressor; passing a part of a compressed discharge stream of the second compressor through the first heat exchanger and feeding the part of the compressed discharge stream of the second compressor passed through the first heat exchanger to the second compressor as a first circulation flow; passing a part of the compressed discharge stream of the second compressor through the second heat exchanger and feeding the part of the compressed discharge stream of the second compressor passed through the second heat exchanger to a first compressor as a second circulation flow; and feeding a compressed discharge stream of the first compressor to the second compressor, and an apparatus for preparing ethylene for implementing the same.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing an integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

Integrated systems are provided for the production of higher hydrocarbon compositions, for example liquid hydrocarbon compositions, from methane using an oxidative coupling of methane system to convert methane to ethylene, followed by conversion of ethylene to selectable higher hydrocarbon products. Integrated systems and processes are provided that process methane through to these higher hydrocarbon products.