A system and method for removing nitrogen from natural gas using two fractionating columns, that may be stacked, and a plurality of separators and heat exchangers, with horsepower requirements that are 50-80% of requirements for prior art systems. The fractionating columns operate at different pressures. A feed stream is separated with a vapor portion feeding the first column to produce a first column bottoms stream that is split into multiple portions at different pressures and first column overhead stream that is split or separated into two portions at least one of which is subcooled prior to feeding the top of the second column. Optional heat exchange between first column and second column streams provides first column reflux and reboil heat for a second column ascending vapor stream. Three sales gas streams are produced, each at a different pressure.

A process and apparatus reboil a propylene splitter bottoms by heat exchange and/or a deethanizer bottoms stream with a compressed propylene splitter overhead stream. Use of single splitter compressor and operation of the propane-propylene splitter column at lower pressure are enabled, whereas conventionally two splitter compressors and higher splitter pressure were necessary to provide a propylene product stream and a propane recycle stream of equivalent quality.

Systems and processes for detecting leaks into a refrigeration system having a heat exchanger where the process side is configured to operate at a higher pressure than the refrigerant side. The system includes a refrigerant circulation system including a refrigerant feed pipe fluidly connected to and configured to provide a refrigerant to an inlet of the refrigerant side of the heat exchanger, as well as a refrigerant effluent pipe fluidly connected to and configured to receive a refrigerant from an outlet of the refrigerant side of the heat exchanger. One or more sensors are provided, the sensors being configured to measure a property of the refrigerant, such as temperature, pressure, or flow rate, for example. Additionally, the system for detecting leaks includes a digital control system configured to provide an alert when a signal from at least one of the one or more sensors is indicative of a leak from the process side of the heat exchanger to the refrigerant side of the heat exchanger.

Process for efficiently operating a natural gas liquefaction system with integrated heavies removal/natural gas liquids recovery to produce liquefied natural gas (LNG) and/or natural gas liquids (NGL) products with varying characteristics, such as, for example higher heating value (HHV) and/or propane content. Resulting LNG and/or NGL products are capable of meeting the significantly different specifications of two or more markets.

Method and system for removing high freeze point components from natural gas. Feed gas is cooled in a heat exchanger and separated into a first vapor portion and a first liquid portion. The first liquid portion is reheated using the heat exchanger and separated into a high freeze point components stream and a non-freezing components stream. A portion of the non-freezing components stream may be at least partially liquefied and received by an absorber tower. The first vapor portion may be cooled and received by the absorber tower. An overhead vapor product which is substantially free of high freeze point freeze components and a bottoms product liquid stream including freeze components and non-freeze components are produced using the absorber tower.

A gas recovery system for a compressor, said gas recovery system being equipped with: a distillation column that brings a supply gas in a liquid state into contact with a mixed gas, thereby cooling and liquefying a process gas in the mixed gas, and heating and gasifying the liquid supply gas; a process gas recovery line that is connected to the lower part of the distillation column and recovers the liquid process gas discharged from the distillation column; and a supply gas recovery line that is connected to the upper part of the distillation column and recovers the gaseous supply gas discharged from the distillation column.

A refrigeration system for use in petrochemical plants, such as an ethylene production plant includes a refrigerant vent rectifier. The rectifier purifies the refrigerant by removing low molecular weight inerts. The refrigeration system is more efficient, consumes less energy and increases plant capacity.

A method of constructing a plate fin heat exchanger includes joining a first side bar formed from a nickel-iron alloy to a first end of a fin element formed from a nickel-iron alloy through a first nickel-iron alloy bond, and joining a second side bar formed from a nickel-iron alloy to a second end of the fin element through a second nickel-iron alloy bond to create a first layer of the plate fin heat exchanger. The fin element defines a fluid passage.

A LNG liquefaction plant includes a propane recovery unit including an inlet for a feed gas, a first outlet for a LPG, and a second outlet for an ethane-rich feed gas, an ethane recovery unit including an inlet coupled to the second outlet for the ethane-rich feed gas, a first outlet for an ethane liquid, and a second outlet for a methane-rich feed gas, and a LNG liquefaction unit including an inlet coupled to the second outlet for the methane-rich feed gas, a refrigerant to cool the methane-rich feed gas, and an outlet for a LNG. The LNG plant may also include a stripper, an absorber, and a separator configured to separate the feed gas into a stripper liquid and an absorber vapor. The stripper liquid can be converted to an overhead stream used as a reflux stream to the absorber.

A system and method for integrated heavy hydrocarbon removal in a liquefaction system having a lean natural gas source. An economizer located between a main cryogenic heat exchanger and a reflux drum is provided to cool an overhead vapor stream against a partially condensed stream. In addition, pressure of the natural gas feed stream is maintained into a scrub column. A pressure drop is provided by a valve located between the economizer and the reflux drum on a partially condensed stream withdrawn from the cold end of the warm section of the main cryogenic heat exchanger.