The method includes cooling and liquefying a feed gas stream, separating a stream obtained from the feed gas stream, and recovering a treated gas stream and a natural gas liquid stream. The method further includes compressing the treated gas stream in order to form a compressed treated gas stream, and fractionating the natural gas liquid stream into a plurality of hydrocarbon fractions (28, 30, 32, 33). The method additionally includes withdrawing from the compressed treated gas stream, of a recycle stream, and reintroducing the recycle stream without cooling into the feed gas stream, into the cooled feed gas stream, or into a stream obtained from the cooled feed gas stream upstream of an expander.

A method to pre-treat an inlet natural gas stream at gas pressure reduction stations to produce LNG removes water and carbon dioxide from a natural gas stream. The energy required for the process is provided by recovering pressure energy in the inlet gas stream. The process eliminates the conventional gas pre-heating process at pressure reductions stations employing gas combustion heaters. The process provides a method to produce LNG at natural gas pressure reduction that meets product specifications.

Integrated systems are provided for the production of higher hydrocarbon compositions, for example liquid hydrocarbon compositions, from methane using an oxidative coupling of methane system to convert methane to ethylene, followed by conversion of ethylene to selectable higher hydrocarbon products. Integrated systems and processes are provided that process methane through to these higher hydrocarbon products.

A process for separating a component mixture comprising essentially hydrocarbons having two or two or more carbon atoms, methane and hydrogen using a distillation apparatus (10) is proposed. Fluid (a, c, e, g, i) from the component mixture is cooled stepwise to a first pressure level, with separation of first condensates (b, d, f, h, j) out of the fluid (a, c, e, g, i) in each case. Fluid (k) from the component mixture that remains in gaseous form thereafter is expanded to a second pressure level in an expander, giving a second condensate (l). Fluid from the first condensates (b, d, f, h, j) is expanded from the first pressure level to the second pressure level and fed together with the fluid from the second condensates into the distillation apparatus (10) which is being operated at the second pressure level. The present invention likewise provides a corresponding separation apparatus.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing an integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

A process for producing hydrocarbons includes providing a component mixture containing hydrocarbons and a feed mixture containing hydrocarbons having two or more carbon atoms and lower boiling compounds using a portion of the component mixture, and forming a heavy fraction and a light fraction using the feed mixture. The heavy fraction contains a portion of the hydrocarbons from the feed mixture and is at least poor in the lower boiling components. The light fraction contains a portion of the lower boiling components from the feed mixture and is at least poor in the hydrocarbons from the feed mixture. The heavy fraction and a first intermediate fraction are formed using some of the feed mixture in low-temperature separation. Some of the first intermediate fraction is subjected to non-cryogenic separation while obtaining the light fraction and a second intermediate fraction. A portion of the second intermediate fraction is recycled to the process.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing an integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

A natural gas liquid plant is retrofitted with a bolt-on unit that includes an absorber that is coupled to an existing demethanizer by refrigeration produced at least in part by compression and expansion of the residue gas, wherein ethane recovery can be increased to at least 99% and propane recovery is at least 99%, and where a lower ethane recovery of 96% is required, the bolt-on unit does not require the absorber, which could be optimum solution for revamping an existing facility. Contemplated configurations are especially advantageous to be used as bolt-on upgrades to existing plants.

Gas processing methodology for high efficiency recovery of propane and/or ethane from a natural gas feed stream. The method is conducted without turboexpansion. A natural gas stream is processed to have gas and liquid portions. The gas portion is cooled and flows to a refluxed absorber column and the liquid portion flows to a lower pressure distillation column. Bottoms of the absorber column are depressurized directly into a lower pressure distillation column and the overhead vapor stream is used to cool the feed and/or reflux streams. The overhead vapour stream from the lower pressure distillation column split into at least two streams with one being depressurized into the absorber to provide reflux and the second passed into the absorber column to provide further reflux.