A method and apparatus for cooling a hydrocarbon stream such as natural gas. An initial hydrocarbon stream is passed through a first separator to provide an initial overhead stream and a mixed hydrocarbon feed stream. The initial overhead stream is cooled to provide a cooled hydrocarbon stream such as LNG, and at least a C1 overhead stream and one or more C2, C3 and C4 overhead streams are separated from the mixed hydrocarbon feed stream. At least a fraction of at least one of the group comprising: the C2 overhead stream, the C3 overhead stream and the C4 overhead stream is cooled with the C1 overhead stream to provide a cooled stream, which is further cooled against at least a fraction of the cooled, preferably liquefied, hydrocarbon stream to provide an at least partly liquefied cooled stream.

A system and method for removing nitrogen and producing a high pressure methane product stream and an NGL product stream from natural gas feed streams where at least 90%, and preferably at least 95%, of the ethane in the feed stream is recovered in the NGL product stream. The system and method of the invention are particularly suitable for use with feed streams in excess of 5 MMSCFD and up to 300 MMSCFD and containing around 5% to 80% nitrogen. The system and method preferably combine use of strategic heat exchange between various process streams with a high pressure rectifier tower and the ability to divert all or a portion of a nitrogen rejection unit feed stream to optionally bypass a nitrogen fractionation column to reduce capital costs and operating expenses.

A process for separating a mixed or raw gas feed to produce a dry gas product and a hydrocarbon liquid product is provided. The process comprises scrubbing heavier hydrocarbon components from the gas feed to produce a lighter ends gas stream and a heavier ends liquid stream; cooling the lighter ends gas stream and separating the cooled lighter ends gas stream into a cold liquid stream and the dry gas product; and using the cold liquid stream to assist in scrubbing the heavier hydrocarbon components from the gas feed.

Methods and systems for processing natural gas to meet gas pipeline specifications and/or recovering natural gas liquids (NGL). The natural gas is cooled and distilled such that propane and heavier components are produced as a bottoms NGL product, and inerts, methane, ethane, and other lighter portions are produced as a fuel gas grade/quality residue gas product stream. The gas can optionally be treated to remove hydrogen-sulfide and/or carbon dioxide. The NGL product can be split into a marketable propane and butane liquefied petroleum gas (LPG) liquid product and a natural gas condensate product.

The invention relates to a system, method and apparatus for processing natural gas in an LNG facility. A natural gas feed is introduced into a heavies removal unit. The heavies removal system includes a heavies removal column and a distillation column. The heavies removal column and the distillation column are connected via a purge/recovery line. One or more components of the natural gas feed is purged from the heavies removal column to the distillation column via the purge/recovery line to obtain a specified concentration or concentration range of heavy components feeding into the distillation column.

Certain aspects of natural gas liquid fractionation plant waste heat conversion to cooling capacity using Kalina Cycle can be implemented as a system, which includes a waste heat recovery heat exchanger to heat a buffer fluid stream by exchange with a heat source in a natural gas liquid fractionation plant. The system includes a Kalina cycle energy conversion system including one or more first energy conversion heat exchangers to heat a first portion of a working fluid by exchange with the heated buffer fluid stream, a separator to receive the heated working fluid and to output a vapor stream of the working fluid and the liquid stream of the working fluid, and a cooling subsystem including a first cooling element to condense the vapor stream of the working fluid and a second cooling element configured to cool a process fluid stream from the natural gas liquid fractionation plant by exchange with the condensed vapor stream of the working fluid.

Certain aspects of natural gas liquid fractionation plant waste heat conversion to simultaneous power and potable water using Kalina Cycle and modified multi-effect-distillation system can be implemented as a system. The system includes a waste heat recovery heat exchanger network coupled to multiple heat sources of a Natural Gas Liquid (NGL) fractionation plant. The heat exchanger network is configured to transfer at least a portion of heat generated at the multiple heat sources to a first buffer fluid and a second buffer fluid flowed through the first heat exchanger network. The system includes a first sub-system configured to generate power. The first sub-system is thermally coupled to the waste heat recovery heat exchanger. The system includes a second sub-system configured to generate potable water from brackish water. The second sub-system is thermally coupled to the waste heat recovery heat exchanger.

Processes and systems for recovery of a dilute ethylene stream are illustrated and described. More specifically, embodiments disclosed herein relate to processes and systems for separation of a dilute ethylene stream from an offgas or other vapor streams, where the ultra-low temperature refrigeration for the desired separations is provided by the offgas itself, and only moderately-low temperature externally supplied propylene refrigerants (for example, at 40 C. to 15 C.) are necessary.

A method for separating a hydrocarbon mixture, which is obtained at least in part by steam cracking and which contains at least hydrocarbons having one, two and three carbon atoms, including ethane and ethylene, a first fraction initially being obtained from the hydrocarbon mixture by separating off other components at least in part, said fraction containing the predominant part of the hydrocarbons having two or more carbon atoms previously contained in the hydrocarbon mixture or the predominant part of the hydrocarbons having two or fewer carbon atoms previously contained in the hydrocarbon mixture, further fractions subsequently being obtained from the first fraction. A fraction containing ethane is separated off in an amount which reduces the ethane content in the first fraction to less than 25%, the fraction containing ethane being low in or free from other hydrocarbons having two carbon atoms.

Contemplated plants for flexible ethane recovery and rejection by allowing to switch the top reflux to the demethanizer from residue gas to the deethanizer overhead product and by controlling the flow ratio of feed gas to two different feed gas exchangers. Moreover, the pressure of the demethanizer is adjusted relative to the deethanizer pressure for control of the ethane recovery and rejection.