This specification relates to operating industrial facilities, for example, crude oil refining facilities or other industrial facilities that include operating plants that process natural gas or recover natural gas liquids.

A process for separating a component mixture comprising essentially hydrocarbons having two or two or more carbon atoms, methane and hydrogen using a distillation apparatus (10) is proposed. Fluid (a, c, e, g, i) from the component mixture is cooled stepwise to a first pressure level, with separation of first condensates (b, d, f, h, j) out of the fluid (a, c, e, g, i) in each case. Fluid (k) from the component mixture that remains in gaseous form thereafter is expanded to a second pressure level in an expander, giving a second condensate (l). Fluid from the first condensates (b, d, f, h, j) is expanded from the first pressure level to the second pressure level and fed together with the fluid from the second condensates into the distillation apparatus (10) which is being operated at the second pressure level. The present invention likewise provides a corresponding separation apparatus.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing an integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing an integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

Gas processing methodology for high efficiency recovery of propane and/or ethane from a natural gas feed stream. The method is conducted without turboexpansion. A natural gas stream is processed to have gas and liquid portions. The gas portion is cooled and flows to a refluxed absorber column and the liquid portion flows to a lower pressure distillation column. Bottoms of the absorber column are depressurized directly into a lower pressure distillation column and the overhead vapor stream is used to cool the feed and/or reflux streams. The overhead vapour stream from the lower pressure distillation column split into at least two streams with one being depressurized into the absorber to provide reflux and the second passed into the absorber column to provide further reflux.

In a propane dehydrogenation (PDH) process, the purpose of the deethanizer and chilling train systems is to separate the cracked gas into a methane-rich tail gas product, a C2, and a C3 process stream. By the use of staged cooling, process-to-process inter-change against propane feed to the reactor and use of high efficiency heat exchangers and distributed distillation techniques, refrigeration power requirements are reduced and a simple and reliable design is provided by the process described herein.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a single heat exchanger, multiple gas-liquid separators, multiple expander/compressor sets, and a rectifier attached to a liquid product drum.

Embodiments of apparatuses and methods for reforming of hydrocarbons including recovery of products are provided. In one example, a method comprises separating a reforming-zone effluent into a net gas phase stream and a liquid phase hydrocarbon stream. The net gas phase stream is separated for forming an H.sub.2-rich stream and a first liquid phase hydrocarbon stream. The H.sub.2-rich stream may be contacted with an adsorbent to form an H.sub.2-ultra rich stream and a gas stream. C.sub.3/C.sub.4 hydrocarbons are absorbed from the gas stream with the liquid phase hydrocarbon stream. The gas stream may be contacted with an H.sub.2/hydrocarbon separation membrane to separate the PSA tail gas stream and form an H.sub.2-rich permeate stream and an H.sub.2 depleted non-permeate residue stream.

A process is described herein for removing high freeze point hydrocarbons, including benzene compounds, from a mixed feed gas stream. The process involves cooling process streams in one or more heat exchangers and separating condensed compounds in multiple separators to form a methane-rich product gas stream. Select solvent streams from a fractionation train and/or separate solvent streams are employed to lower the freeze point of one or more streams that contain high freeze point hydrocarbons. A corresponding system also is disclosed.