F25J3/061

Methods and systems to separate hydrocarbon mixtures such as natural gas into light and heavy components

The present invention provides strategies to integrate adsorption and liquefaction techniques to separate hydrocarbon feed mixtures into purified light and heavy components, respectively. Initially, the hydrocarbon stream is separated into a light and heavy stream. The light stream can be integrated into a natural gas product. The heavy stream is partially liquefied. A first gas liquid separation of the partially liquefied heavy stream at an elevated pressure separates the liquid heavy stream from a methane-containing gas. The rejected methane component, which generally will include some rejected C2 and C3+ material, can be recycled to be combined with the feed mixture for re-processing. A further aspect of the strategy is then to practice at least one additional gas-liquid separation of the separated liquid heavy stream at a lower pressure effective to help further resolve the liquid heavy stream from C2-containing gas. The rejected C2 component, which generally will include some rejected C1 and C3+ material, can then be recycled back into the feed mixture for reprocessing or used as all or a portion of a light hydrocarbon product.

MULTI-PRODUCT LIQUEFACTION METHOD AND SYSTEM

A liquefaction system is capable of sequentially or simultaneously liquefying multiple feed streams of hydrocarbons having different normal bubble points with minimal flash. The liquefying heat exchanger has separate circuits for handling multiple feed streams. The feed stream with the lowest normal boiling point is sub-cooled sufficiently to suppress most of the flash. Feed streams with relatively high normal boiling points are cooled to substantially the same temperature, then blended with bypass streams to maintain each product near its normal bubble point. The system can also liquefy one stream at a time by using a dedicated circuit or by allocating the same feed to multiple circuits.

METHOD FOR SEPARATING A NATURAL GAS STREAM INTO A METHANE-ENRICHED FRACTION AND A FRACTION ENRICHED IN C2 AND HIGHER HYDROCARBONS
20200188844 · 2020-06-18 ·

A process for purifying a feed gas including methane and heavy hydrocarbons, including: step a): cooling the feed gas in a heat exchanger; step b): introducing the resulting into a first phase separator to produce a liquid stream depleted in methane and enriched in heavy hydrocarbons and a gas stream; step c): separating the gas stream in a membrane from which a methane-enriched permeate stream and a partially condensed residue stream exit; step d): introducing the residue stream from step c) into a second phase separator vessel in order to produce a liquid stream and a gas stream; step e): introducing at least one portion of the gas stream resulting from step d) into a JT expansion means; and step f): heating at least one portion of the expanded stream in the heat exchanger used in step a) counter-current to the feed stream in order to cool the latter.

HEAVY HYDROCARBON AND BTEX REMOVAL FROM PIPELINE GAS TO LNG LIQUEFACTION
20200191477 · 2020-06-18 ·

A method for removing heavy hydrocarbons from a feed gas by: feeding, into an absorber, a top reflux stream and a second reflux stream below the top reflux stream, wherein the absorber produces an absorber bottom product stream and an absorber overhead product stream; depressurizing and feeding the absorber bottom product stream to a stripper to produce a stripper bottom product stream and a stripper overhead product stream; cooling and feeding a portion of the absorber overhead product stream back to the absorber as the top reflux stream; and pressurizing and feeding the stripper overhead stream back to the absorber as the second reflux stream. A system for carrying out the method is also provided.

Method and system for preparing a lean methane-containing gas stream

The invention relates to a method and system of preparing a lean methane-containing gas stream (22), comprising: feeding a hydrocarbon feed stream (10) into a separator (100); withdrawing from the separator (100) a liquid bottom stream (12); passing the liquid bottom stream (12) to a stabilizer column (200); withdrawing from the stabilizer column (200) a stabilized condensate stream (13) enriched in pentane, withdrawing from the stabilizer column (200) a stabilizer overhead stream (14) enriched in ethane, propane and butane; splitting the stabilizer overhead stream (14) according to a split ratio into a main stream portion (15) and a slip stream portion (16), passing the slip stream portion (16) to a fractionation unit (300) to obtain an ethane enriched stream (17) and a bottom stream enriched in propane and butane (18).

MODIFIED GOSWAMI CYCLE BASED CONVERSION OF GAS PROCESSING PLANT WASTE HEAT INTO POWER AND COOLING

A system includes a waste heat recovery heat exchanger configured to heat a heating fluid stream by exchange with a heat source in a crude oil associated gas processing plant. The system includes a modified Goswami cycle energy conversion system including a first group of heat exchangers configured to heat a first portion of a working fluid by exchange with the heated heating fluid stream and a second group of heat exchangers configured to heat a second portion of the working fluid. The modified Goswami cycle energy conversion system includes a separator configured to receive the heated first and second portions of the working fluid and to output a vapor stream of the working fluid and a liquid stream of the working fluid; a first turbine and a generator are configured to generate power by expansion of a first portion of the vapor stream of the working fluid; a cooling subsystem including one or more cooling elements configured to cool a chilling fluid stream by exchange with a cooled second portion of the vapor stream of the working fluid; and a second turbine configured to generate power from the liquid stream of the working fluid.

SYSTEM AND METHOD FOR SUSTAINABLE GENERATION OF ENERGY

A system for sustainable generation of energy, comprising at least one device for converting natural power into useful energy, and at least one internal combustion engine or heat engine. The internal combustion engine or heat engine may be connected to a gas cleaning device for fuel or heat supply. A method for sustainable generation of energy, comprising the steps of generating a first amount of useful energy by converting natural power; and generating a second amount of energy by operating at least one internal combustion engine or heat engine, wherein the internal combustion engine or heat engine is driven by fuel or heat derived from cleaning a waste gas.

Poly Refrigerated Integrated Cycle Operation Using Solid-Tolerant Heat Exchangers
20200157895 · 2020-05-21 ·

Methods and systems for removing contaminants, such as water and/or carbon dioxide, from a gas stream, such as a natural gas stream or a flue gas stream. One or more solid-tolerant heat exchangers are employed to chill the gas stream to a temperature at which the contaminants solidify. The solidified contaminants may then be separated and removed from the gas stream. In one or more aspects, the one or more solid-tolerant heat exchangers may include a scraped heat exchanger.

METHOD FOR PURIFYING A NATURAL GAS STREAM
20200139296 · 2020-05-07 ·

A process for purifying a natural gas feed gas stream including methane and hydrocarbons, including step a): cooling the feed gas stream; step b): introducing the cooled stream into a first phase separator vessel in order to produce a liquid stream and a gas stream; step c): separating the gas stream resulting from step b) in a membrane unit from which a methane-enriched permeate stream and one partially condensed residue stream enriched in hydrocarbons exit; step d): introducing the residue stream resulting from step c) into a second phase separator vessel to produce a liquid stream and a gas stream; step e): introducing at least one portion of the liquid stream resulting from step d) into a JT expansion means; step f): heating at least one portion of the expanded by introduction into the heat exchanger used in step a) counter-current to the feed stream.

INTEGRATION OF HYDROGEN LIQUEFACTION WITH GAS PROCESSING UNITS
20200141640 · 2020-05-07 ·

A method including, compressing a first hydrogen stream, and expanding a portion to produce a hydrogen refrigeration stream, cooling a second hydrogen stream thereby producing a cool hydrogen stream, wherein at least a portion of the refrigeration is provided by a nitrogen refrigeration stream, further cooling at least a portion of the cool hydrogen stream thereby producing a cold hydrogen stream, and a warm hydrogen refrigeration stream wherein at least a portion of the refrigeration is provided by the hydrogen refrigeration stream, compressing the warm hydrogen refrigeration stream, mixing the balance of the compressed first hydrogen stream with a high-pressure gaseous nitrogen stream to form an ammonia synthesis gas stream, and wherein the first hydrogen stream and the warm hydrogen refrigeration stream are compressed in the same compressor.