Methods and systems for recovering alkenes (e.g. ethylene, propylene) from process gas streams, including multi-step condensing of the process gas stream, are provided herein.

Methods and systems for recovering alkene (e.g., C.sub.2-C.sub.4 alkene) gas as well as producing pressurized alkene (e.g., C.sub.2-C.sub.4 alkene) gas from process gas streams including lower concentrations of alkenes are provided herein.

The invention relates to a method and system of preparing a lean methane-containing gas stream (22), comprising: feeding a hydrocarbon feed stream (10) into a separator (100); withdrawing from the separator (100) a liquid bottom stream (12); passing the liquid bottom stream (12) to a stabilizer column (200); withdrawing from the stabilizer column (200) a stabilized condensate stream (13) enriched in pentane, withdrawing from the stabilizer column (200) a stabilizer overhead stream (14) enriched in ethane, propane and butane; splitting the stabilizer overhead stream (14) according to a split ratio into a main stream portion (15) and a slip stream portion (16), passing the slip stream portion (16) to a fractionation unit (300) to obtain an ethane enriched stream (17) and a bottom stream enriched in propane and butane (18).

A main heat exchanger receives and partially condenses an effluent fluid stream so that a mixed phase effluent stream is formed. A primary separation device receives and separates the mixed phase effluent stream into a primary vapor stream including hydrogen and a primary liquid stream including an olefinic hydrocarbon. The main heat exchanger receives and warms at least a portion of the primary vapor stream to provide refrigeration for partially condensing the effluent fluid stream. The main heat exchanger also receives, warms and partially vaporizes the primary liquid stream. A mixed refrigerant compression system also provides refrigeration in the main heat exchanger.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

A gas recovery system separates a mixed gas including a process gas and an inert gas. The gas recovery system includes a cooling section for cooling and liquefying the process gas contained in the mixed gas by cooling the mixed gas at a temperature higher than a condensation temperature of the inert gas and lower than a condensation temperature of the process gas, a separating section for separating the cooled mixed gas into the process gas in a liquid state and the inert gas in a gas state, and a process gas recovery line that is connected to the separating section which circulates and gasifies the liquid-state process gas and then supplies the process gas into the a compressor. The mixed gas is formed by mixing the process gas, which is compressed by the compressor, and the inert gas, which is supplied to a seal portion of the compressor.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

Methods and systems for treating a compressed gas stream. The compressed gas stream is cooled and liquids are removed therefrom to form a dry gas stream, which is chilled in a first heat exchanger. Liquids are separated therefrom, thereby producing a cold vapor stream and a liquids stream. A first part of the cold vapor stream is expanded to produce a cold two-phase fluid stream, and a second part of the cold vapor stream is cooled to form a cooled reflux stream. Various streams are fed into a separation column to produce a cold fuel gas stream and a low temperature liquids stream. The second part of the cold vapor stream is cooled by the cold fuel gas stream, which becomes a warmed fuel gas stream that is compressed and used with the low-temperature liquids stream to chill the dry gas stream and to cool the compressed gas stream.

A main heat exchanger receives and partially condenses an effluent fluid stream so that a mixed phase effluent stream is formed. A primary separation device receives and separates the mixed phase effluent stream into a primary vapor stream including hydrogen and a primary liquid stream including an olefinic hydrocarbon. The main heat exchanger receives and warms at least a portion of the primary vapor stream to provide refrigeration for partially condensing the effluent fluid stream. The main heat exchanger also receives, warms and partially vaporizes the primary liquid stream. A mixed refrigerant compression system also provides refrigeration in the main heat exchanger.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing an integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.