A port assembly for controlling the delivery of gases into the horizontal rotating reactor such as kiln gasifier is disclosed for introducing reactant gases. The port assembly comprises a cylindrical conduit is divided into noncommunicating four or more sections extending through the entire length of the kiln and supported by the stationary end plates of the rotating kiln gasifier. Each section of the conduit communicates with external supply of the reactant gases and each supply of reactant gases is independently controlled in terms of the composition and quantity. Each section of the port assembly communicates with the interior of the kiln gasifier through the plurality of nozzles are confined in the lower part of the conduit. The number and the size of the nozzles in individual section of the conduit is based on the desired flow of gases and available pressure for the supply of the reactant gases.

The invention relates to a clay calcination plant for activating clay as feed material, which has a proportion of at least 40% of thermally activatable layered silicates. The plant comprises a rotary kiln with a kiln inlet and a kiln outlet, wherein feed material is thermally treated while being conveyed through the rotary kiln. In addition, a gas infeed is provided at the kiln outlet and a gas outfeed at the kiln inlet. Furthermore, the clay calcination plant has a mixing chamber for generating a temperature-homogeneous flow of calcination gas, with a burner for generating flue gas and a process gas infeed for the infeed of warm process gas being provided.

A rotary kiln includes: a heating tube; a material feeding unit disposed on a first end of the heating tube; a material collection unit disposed on a second end of the heating tube; an inner cylinder supported at the second end of the heating tube with the inner cylinder being inserted in a central portion of the heating tube; a plurality of branch tubes disposed circumferentially on an outer circumferential surface of the inner cylinder, each of the branch tubes branching from the inner cylinder and extending in an axial direction along an inner circumferential surface of the heating tube; a hot air supply tube supported to be relatively rotatable with respect to the inner cylinder with the hot air supply tube being inserted in one end of the inner cylinder that extends outside the heating tube; and a drive mechanism that rotates the heating tube.

A rotary kiln includes: a heating tube; a material feeding unit disposed on a first end of the heating tube; a material collection unit disposed on a second end of the heating tube; an inner cylinder supported at the second end of the heating tube with the inner cylinder being inserted in a central portion of the heating tube; a plurality of branch tubes disposed circumferentially on an outer circumferential surface of the inner cylinder, each of the branch tubes branching from the inner cylinder and extending in an axial direction along an inner circumferential surface of the heating tube; a hot air supply tube supported to be relatively rotatable with respect to the inner cylinder with the hot air supply tube being inserted in one end of the inner cylinder that extends outside the heating tube; and a drive mechanism that rotates the heating tube.

The present application discloses a pellet flue gas circulation and waste heat utilization process and a system thereof, which relates to the technical field of flue gas treatment. The system includes a grate, a rotary kiln, an annular cooler, and ducts connecting each part. On the basis of not changing the existing process a flue gas circulation unit and intelligent control equipment are arranged additionally in the present application. The process is simple, and not only can ensure the parameter stability of the production system such as temperature, gas flow or gas pressure, but also can make full use of the low and medium temperature flue gas components and the waste heat, so as to achieve net zero waste gas discharging, energy saving and emission reduction.

The present disclosure provides, inter alia, an apparatus, system, and/or method for reducing fuel consumption (e.g., natural gas) in a rotary kiln. In some embodiments, reduced fuel consumption is achieved by injection of air from an air lance into a bed of calcining material in a kiln.