A heat exchanger tube includes a curved wall, a leg, and a joint. The leg extends orthogonal to an end of the curved wall. The joint connects the curved wall and leg. A plurality of dimples is aligned along the joint.

An inclined heat exchanger for use in a motor vehicle. The heat exchanger contains at least two flat tubes and at least two corrugated fins. The flat tubes and the corrugated fins are stacked alternately one above the other in a height direction (HR) to form a stack. The corrugated fins include a rhombic cross-section. A corrugated fin is also provided for use in the heat exchanger, as well as a method for manufacturing the corrugated fin.

A heat exchanger is configured to exchange heat between a heat medium and an air. The heat exchanger includes a tube through which the heat medium flows therein, and a fin that is formed by bending a metal plate and that is brazed to a surface of the tube. The fin includes a louver. The surface of the tube defines an introducing groove configured to introduce a brazing material melted at brazing from a connecting portion between the tube and the fin to an other portion.

A tube stay mounting assembly includes a press assembly having a housing and a top block configured to flatten fins on a first surface of a finned tube. A press arm is operable to move the top block vertically with respect to the housing. A bottom block is configured to flatten fins on a second surface of the finned tube when the press arm is rotated and moves the top block downwardly. A tube stay clamping assembly includes a clamping housing configured to receive a tube stay having a top, bottom, rear, and front walls, the tube stay being configured to receive a flattened portion of the finned tube. A clamping arm is connected by linking arms to a clamping block, the clamping block configured to engage and force the front wall into snap-fit engagement with the top wall of the tube stay.

A heat exchange tube segment for use in a heat exchange includes a fabricated tube body having an upper surface, a lower surface, a leading edge, a trailing edge, and a plurality of fluidly distinct flow channels formed therein. The fabricated tube body has a length, width, height, and a total tube cross-sectional area measured between the upper surface, the lower surface, the leading edge, and the trailing edge. A ratio of the width to the height of the fabricated tube body is between about 10 and 20 and a ratio of the width to a number of the plurality of fluidly distinct flow channels is between 1 and 2.5. Each of the plurality of fluidly distinct flow channels forms an open area in a cross-section of the fabricated tube body, and a ratio of the open area to the total tube cross-sectional area is between 0.3 and 0.44.

A flat tube for a heat exchanger, with two open ends defining its longitudinal direction, may include a first wall and a second wall which are flat and parallel to each other, thereby delimiting the inner space of the tube. The flat tube may include an inner fin located between the first and the second walls. One of the lateral sides of the first wall may include a main fold running along the longitudinal direction, wherein arms of the main fold form a slit facing the inner space of the tube, and the lateral side of the second wall is bent to cover the main fold.

Disclosed is a method for producing a heat exchanger. The heat exchanger includes heat exchange tubes extending along a first direction and arranged along a second direction perpendicular to the first direction, and a fin. The fin is provided with fin grooves for mounting the heat exchange tubes, and each fin groove is provided with an opening on one side in a third direction perpendicular to the first direction and the second direction. The method includes: providing a heat exchange tube preform, the heat exchange tube preform having a maximum size in a second direction; providing a fin preform, a fin groove of the fin preform having a minimum size in the second direction, and the maximum size being greater than the minimum size; inserting the heat exchange tube preform into the fin groove of the fin preform, so as to generate a predetermined contact pressure between the heat exchange tube preform and the fin preform by means of the elastic deformation of at least one of the heat exchange tube preform and the fin preform; and welding the heat exchange tube preform and the fin preform together.

A heat exchanger includes plural heat exchange units arranged in series in a flowing direction of external fluid. A tube of the heat exchange units has a tube body and a protrusion. A dimension of the protrusion in a tube stacking direction is smaller than a dimension of the tube body in the tube stacking direction. A dimension of the protrusion in an air flowing direction is larger than a thickness of the tube body. An outer fin is joined to both the upstream tube and the downstream tube arranged in the air flowing direction. The protrusion of the upstream tube is connected to an upstream end of the tube body in the air flowing direction. The protrusion of the downstream tube is connected to a downstream end of the tube body in the air flowing direction.

Disclosed are a heat exchange tube, a processing method for same, and a heat exchanger having same. The heat exchange tube (10a, 10b, 10c, 10d, 10e) includes a body portion (11a, 11b, 11c, 11d, 11e) provided with a plurality of flow channels (111a, 111b, 111c, 111d, 111e) arranged in parallel and spaced apart with each other, the length direction of the flow channel (111a, 111b, 111c, 111d, 111e) being parallel to the length direction of the body portion (11a, 11b, 11c, 11d, 11e); at least one side of the body portion (11a, 11b, 11c, 11d, 11e) is provided with an extension portion (12a, 12b, 12c, 12d, 12e) along the width direction of the body portion (11a, 11b, 11c, 11d, 11e); and the extension portion (12a, 12b, 12c, 12d, 12e) and at least part of the body portion (11a, 11b, 11c, 11d, 11e) are formed by folding the same plate material.

A gas tube for an EGR cooler has such a structure that a metal plate having a flat plate shape is bent in a tube shape. The metal plate includes a core material, a sheath material clad on one surface of the core material or on both surfaces thereof, and an intermediate material clad between the core material and the sheath material so as to prevent magnesium from diffusing from the core material to the sheath material. The core material includes copper (Cu), silicon (Si), iron (Fe), magnesium (Mg), manganese (Mn), titanium (Ti), and aluminum (Al).