A heat exchanger module comprises several U-tubes for a first fluid flow, the U-tubes having two straight sections connected by a U-shaped portion. Inlet ends of the several U-tubes are connected with an inlet collector tube and outlet ends of the several U-tubes are connected with an outlet collector tube. The two straight sections of the U-tubes have a different length such that a longitudinal axis of the inlet collector tube and a longitudinal axis of the outlet collector tube are arranged at different heights with respect to a height of the heat exchanger module. Also provided is a method for manufacturing the heat exchanger modules and a tubular heat exchanger comprising a plurality of heat exchanger modules.

Methods and systems are provided for directing the flow of recirculated exhaust gas (EGR) delivered to an EGR cooler. In one example, a method includes flowing EGR through an EGR cooler positioned in an EGR passage, the EGR cooler comprising a bypass passage, a first cooler core flow path, and a second cooler core flow path, and adjusting a valve of the EGR cooler to selectively block flow of the EGR through the bypass passage, the first cooler core flow path, and the second cooler core flow path. In this way, fouling of the EGR cooler may be reduced.

A heat exchanger tube for transferring a heat of an exhaust gas to a fluid to be heated includes a turn-back portion formed in an intermediate portion of the heat exchanger tube and a reciprocating conduit portion. The reciprocating conduit portion includes a conduit portion leading from a starting end of the heat exchanger tube to the turn-back portion, and a conduit portion leading from the turn-back portion to a terminal end of the heat exchanger tube. A space equal to or greater than the outer diameter of the conduit portions is provided between these conduit portions.

A core arrangement for a heat exchanger includes a plurality of inlets arranged around an axis, a plurality of outlets arranged around the axis, and a plurality of bowed conduits arranged around the axis. The bowed conduits are structurally independent, connect the plurality of inlets to the plurality of outlets, bow outward from the axis between the plurality of inlets and the plurality of outlets, and provide thermal compliance to the core.

A tube plate of a heat exchanger includes a tube plate base material to which ends of a plurality of heat transfer tubes are fixed, a first backplate that covers a surface of the tube plate base material on a first tube chamber side, and a fastener that includes at least a shaft section and fixes the first backplate to the tube plate base material. The first backplate includes heat transfer tube insertion holes through which a plurality of heat transfer tubes are inserted, and an insertion hole through which the shaft section is loosely inserted. The first backplate is joined to an end section of a second partition wall on a first end side. The second partition wall, the first backplate, and the fastener are formed of a material having higher corrosion resistance than the tube plate base material.

An engine includes: two cylinder rows so placed as to be aligned side by side; a turbocharger; and an intercooler shared by the two cylinder rows, and connected to the turbocharger. The intercooler has: a cool liquid flow path through which a cool liquid flows, and an intake air flow path through which intake air from the turbocharger flows. The cool liquid flow path has an inlet and outlet of the cool liquid on one side in a first direction along the flow of the cool liquid. The intake air flow path has an inlet of the intake air on one side in a second direction along the flow of the intake air, and an outlet of the intake air on another side.

A shell and tube heat exchanger includes a tube bundle for passage of a first medium from a first inlet to a first outlet. A second medium flows through a flow space which surrounds the tube bundle. The tube bundle includes first tubes communicating with the first inlet, and second tubes communicating with the first outlet and fluidly connected to the first tubes. The first tubes define an outer enveloping surface which is predominantly adjacent to an enveloping surface of the second tubes. A separating body between the first inlet and a tubesheet which separates the flow space from the first medium prevents the first medium from flowing against the tubesheet and includes inlet tubes which bridge a compensation space between the separating body and the tubesheet and which protrude into the first tubes to direct the first medium into the first tubes while bypassing the tubesheet.

Methods and systems are provided for directing the flow of recirculated exhaust gas (EGR) delivered to an EGR cooler. In one example, a method includes flowing EGR through an EGR cooler positioned in an EGR passage, the EGR cooler comprising a bypass passage, a first cooler core flow path, and a second cooler core flow path, and adjusting a valve of the EGR cooler to selectively block flow of the EGR through the bypass passage, the first cooler core flow path, and the second cooler core flow path. In this way, fouling of the EGR cooler may be reduced.

A heat exchanger in one aspect includes a longitudinal shell and a transverse shell oriented transversely thereto. A J-shaped tube bundle carrying a tube-side fluid extends through the longitudinal and transverse shells from a first tubesheet in the longitudinal shell to a second tubesheet in the transverse shell. The first and second tubesheets are oriented perpendicular to each other. In a related aspect a dual heat exchanger unit includes a first longitudinal shell, a second longitudinal shell, and a common transverse shell extending transversely between and fluidly coupled to the longitudinal shells. The longitudinal shells may be parallel to each other. The shells are fluidly coupled directly together to form a common shell-side space between pairs of inlet and outlet tubesheets. A pair of J-shaped tube bundles is disposed in the dual heat exchanger unit for heating two tube-side fluids.

In a matrix for a heat exchanger to exchange heat between a first fluid and a second fluid, the first fluid being for instance air and the second fluid being for instance oil, the matrix includes a channel for the first fluid, an array of passages for the second fluid, the passages extending in the channel. The array supports at least two cooling fins. The matrix is made by a process of additive manufacturing. The fins are inclined with respect to each other along the direction of the flow of the first fluid. The array defines rectangular corridors for the first fluid.