A heat exchanger for several applications such as a vehicle is described herein. The heat exchanger includes an inlet header tank configured to receive a fluid, an outlet header tank configured to output the fluid, and an intermediate tank between the inlet header tank and the outlet header tank. A first heat exchanger is between the inlet header tank and the intermediate tank, and a second heat exchanger is between the intermediate tank and the outlet header tank. The intermediate tank has an interior region having a plurality of protuberances disposed therein. The protuberances are configured to facilitate mixing of the fluid within the intermediate tank. The mixing of the fluid with the protuberances provides a more uniform heat distribution within the intermediate tank before entering the second heat exchanger.

A header tank for a heat exchanger comprises a casing having a hollow interior and a header assembly coupled to the casing. The header assembly comprises a header having a plurality of tube openings formed therein and a stiffening element coupled to the header. The stiffening element includes a stiffening wall extending from a first longitudinal side of the header to an opposing second longitudinal side of the header to provide additional bending stiffness to the header assembly.

A heat exchanger for a vehicle is disposed in a fluid circuit in which a fluid is circulated according to an operating condition of the vehicle. The heat exchanger includes a tank and a pressure adjuster. The tank defines a tank chamber therein and is configured to allow the fluid to flow through the tank chamber. The pressure adjuster is disposed inside the tank and defines a damper chamber separately from the tank chamber. The pressure adjuster is configured to be displaceable or deformable to expand and reduce the damper chamber. The damper chamber is filled with a compressible gas. The pressure adjuster is configured to reduce the damper chamber in response to an increase in a pressure of the fluid in the tank chamber. The pressure adjuster is configured to expand the damper chamber in response to a decrease in a pressure of the fluid in the tank chamber.

A vehicle heat management system is provided. The system includes a radiator module having a battery radiator and an electric component radiator. A valve module has an inner space that is divided into a first chamber and a second chamber. Each chamber includes a first passage, a second passage, and a third passage. The first passage connects each chamber to a battery radiator, the second passage connects each chamber to a high-voltage battery core, and the third chamber connects each chamber to an electric component radiator and an electric component core. Each chamber includes therein a guide unit that selectively closes the first passage, the second passage, or the third passage depending on a rotation angle thereof. An actuator that is connected to the guide unit adjusts the rotation angle of the guide unit.

Embodiments of the disclosure pertain to a method for monitoring a heat exchanger unit that may include the steps of: coupling the heat exchanger unit with a heat generating device; associating a monitoring module with an airflow side of the heat exchanger unit; operating the monitoring module whereby a microcontroller performs tasks related to providing an indication; and taking an action based on the indication. The monitoring module includes an at least one sensor proximate to the airflow side; a logic circuit in operable communication with the at least one sensor, and further comprising the microcontroller.

A heat exchanger replacement mounting pin and drill jig for replacing a broken mounting pin of a heat exchanger, which includes the following: a replacement mounting pin portion; a bore defined by the replacement mounting pin portion for guiding a drill to a mounting site of the heat exchanger; and a nut alignment portion extending from the replacement mounting pin portion.

A method for monitoring that includes the steps of: associating a monitoring module with a heat exchanger unit; operating the monitoring module whereby a microcontroller performs various tasks, and ultimately providing an indication; and taking an action based on the indication. The monitoring module includes an at least one sensor proximate to the cooling side. The module also includes a logic circuit having a microcontroller in operable communication with the at least one sensor.

The present invention relates a tube for a heat exchanger. The tube includes at least one fusible part formed on at least one coupling edge of the tube for assembling with at least one wall of the heat exchanger. Further, the fusible part is parallelly aligned with respect to a general plane (P1) of the tube. The tube further includes a base portion located in the vicinity of the coupling edge and a tip portion defined in the vicinity of the wall of the heat exchanger. The tip portion of the fusible part is adapted to break by differential in expansion and contraction between the tube and the wall.

A header-tank assembly for a fluid, including: a header, a cover, a first baffle forming an end wall for a fluid channel at an end of the header, a second baffle including a first opening configured to provide a fluidal communication between the header-tank assembly and a fluid loop, a distribution device located between the first baffle and the second baffle, the distribution device including a first open end and a second open end. The first open end of the distribution device is in a contact with the first baffle and the second open end is fluidly connected with the first opening of the second baffle. The first baffle includes a sealing portion configured to be fixed to the first open end of the distribution device to form a fluid-tight connection blocking the exit of the fluid from the first open end of the distribution device.

A heat exchanger with non-circular tubes arranged in a louvered fashion. In one embodiment the tubes include a first plurality of hollow members extending in a first direction, a second plurality of hollow members extending in a second direction different from the first direction, and a third plurality of hollow members extending in a third direction different from the first direction and from the second direction, the hollow members of the first plurality of hollow members, the second plurality of hollow members, and the third plurality of hollow members intersecting at a plurality of hollow nodes.