The invention relates to a heat exchanger, notably for a motor vehicle, said exchanger comprising a core bundle for the exchange of heat between a first and a second fluid, said core bundle comprising a plurality of tubes (3) and a header tank (2), said tubes (3) and said tank (2) allowing said first fluid to circulate between them, said exchanger further comprising a retaining plate (16) for holding said tubes (3), said plate (16) being fixed to said tank (2), said tank (2) comprising a collector plate (6) provided with orifices through which said tubes (3) pass, said collector plate (6) being made of plastic.

The invention also relates to a method of manufacturing such an exchanger.

Header plate for a heat exchanger, comprising a wall (3) provided with orifices (7), and through which tubes (1) arranged in rows in a longitudinal direction (L) are intended to pass, characterized in that: said wall has (3), in cross section, a profile made up of a central portion (13) and of two lateral portions (15), the lateral portions (15) overall follow a first curve with a first radius of curvature (R1), the central portion (13) overall follows a second curve with a second radius of curvature (R2), smaller than the first radius of curvature (R1).

A heat exchanger and methods of manufacturing and assembling a heat exchanger, and more particularly to an air-flow heat exchanger having a mechanically assembled header for use in a motor vehicle. The heat exchanger comprises an all-metal bonded matrix including a plurality of substantially parallel metallic tubes and a plurality of metallic fins. The tubes have a heat transfer portion that is elongate in cross-sectional shape, and which comprises two opposing, longer sides, and two opposing shorter sides. At least one of the tubes is mechanically joined at a first end portion thereof to a first header of the heat exchanger by at least one compliant member. The compliant member extends around the first end portion of the tube to provide a seal and to permit relative movement between the mechanically joined tube and the first header due to thermal expansion and contraction of the matrix.

In one general aspect, a converging split-flow microchannel evaporator is disclosed. It includes a conductive contact surface to mate to a surface to be cooled, with a core mounted in thermal connection with the conductive surface that defines at least one layer of microchannels. Within the core, one inlet restriction restricts the flow into each microchannel in a first group of the microchannels, and another restricts the flow into each microchannel in a second group. A centrally located fluid outlet receives the flows from opposite ends of the microchannels in the two groups. A check valve can be provided to help ensure ready startup without reverse flow.

The present disclosure relates to a heat exchanger including a plurality of fluid guiding metal pipes (2) having pipe ends (3) arranged side by side at intervals, at least one pipe bottom (4) made of plastic and having receiving through-holes (5) in which the pipe ends (3) may be received, and a collection box (6) made of plastic and which may be connected to the pipe bottom (4) by a locking device formed between the pipe bottom and the collection box, wherein a seal (9) may be inserted between the pipe bottom (4) and the collection box (6), and the seal ensures press-fit of the pipe bottom (4) on the pipe ends (3) and seals the collection box (6) against the pipe bottom (4) and the pipe bottom (4) against the pipe ends (3).

A heat exchanger includes a plurality of flat tubes, a header part, and a guide part. An interior of the header part is partitioned into first and second spaces. One end of each of the tubes is connected to the first space. The guide part has a guide space positioned below the first space. The guide space communicates with the first space via an ascending opening. The first and second spaces communicate with each other via upper and lower communication ports provided within upper and lower sides of the header part, respectively. When the heat exchanger is viewed from above after installation, the tubes and the ascending opening have an area of overlap, and the ascending opening and a space where the lower communication port is extended do not overlap or have an area of overlap that is up to 50% of the ascending opening.

A method and a system for a heat exchanger assembly are provided. The heat exchanger assembly includes one or more arcuate heat exchanger segments each including an inlet header configured to extend circumferentially about a circumference of an inner surface of a fluid flow duct, and an outlet header configured to extend circumferentially about the fluid flow duct. The heat exchanger assembly also includes a first serpentine heat exchanger tube extending between the inlet header and the outlet header and including a series of flow path segments having a gradually changing direction defined by a bend radius of the tube such that a direction of flow through the serpentine heat exchanger tube reverses between the inlet and the outlet headers and a second serpentine heat exchanger tube extending between the inlet header and the outlet header, the second serpentine heat exchanger tube co-planar with the first serpentine heat exchanger tube.

A method for forming a hybrid heat exchanger is provided. The method includes laser-texturing a metal surface to create a plurality of microstructures and subsequently melt-bonding a plastic component to the plurality of microstructures. During melt-bonding, plastic material penetrates the plurality of microstructures and conforms to the plastic component to the metal surface. After hardening inside the microstructures, the plastic component adheres to the metal surface as a hybrid component. As a result, a fastener or snap connection is not required, and the plastic-metal joint provides a barrier to water, glycol-based fluids, air, and other fluids.

In cooling/heating cycles of a heat exchanger, to prevent cracks that tend to occur in a brazed portion between an end portion of a horizontal cross-section of a tube and a header plate. An end portion cover body is provided for an end portion of a tank main body or a header to cover hereby an end portion in a longer side direction of an opening end portion of a flat tube.

A manifold for a heat exchanger assembly includes a body with a first end disposed opposite a second end, and a top surface disposed opposite a bottom surface. A first side surface extends between the top and bottom surfaces, and a second side surface extends between the top and bottom surfaces opposite the first side surface. A first plurality of chambers is formed in the body with each chamber of the first plurality of chambers being spaced apart from one another between the first end and the second end of the body. A second plurality of chambers is formed in the body with each chamber of the second plurality of chambers being spaced apart from one another between the first end and the second end of the body.