A ballistic panel formed with a ballistic material, the panel comprising: a panel with a filled void; wherein the filled void is filled with a ballistic replacement material; and wherein the filled void exhibits ballistic properties equivalent to the ballistic panel formed with the ballistic material; wherein the ballistic replacement material and the ballistic material comprise between about 1121 kg/cubic meter (about 70 pounds per cubic foot) and about 1442 kg/cubic meter (about 90 pounds per cubic foot); and wherein the ballistic replacement material and the ballistic material comprise: about 1 part by mass Portland cement; about 0.5 to 1.5 part by mass fine aggregate; and about 0.0005 to 0.05 part by mass air entrainment additive; about 0.005 to 0.15 part by mass fiber; about 0.005 to 0.05 part by mass aluminum hydroxide and about 0.005 to 0.05 part by mass calcium phosphate.

The invention relates to a method of forming an AlMg alloy armor plate product, and comprising the steps of: (i) providing a plate product having a gauge of at least 10 mm and a chemical composition, in wt. %: Mg 2.5% to 6%, Mn 0 to 1.2%, Sc 0 to 1%, Ag 0 to 0.5%, Zn 0 to 2%, Cu 0 to 2%, Li 0 to 3%, optionally at least one or more elements selected from the group consisting of (Zr 0.03% to 0.4%, Cr 0.03% to 0.4%, and Ti 0.005% to 0.3%), Fe 0 to 0.4%, Si 0 to 0.25%, inevitable impurities and balance aluminum, and (ii) shaping said alloy plate at a temperature in a range of 200 C. to 400 C. to obtain a predetermined two- or three-dimensional formed structure.

A composite structure for stab protection includes layers of flat structures placed on top of each other, and an embedding material, wherein, in at least some of the layers placed on top of each other, the flat structures of adjacent layers are offset relative to one another, the flat structures of the composite structure are at least partially embedded in the embedding material, and the composite structure includes separated connecting elements, wherein before they are separated, the separated connecting elements have connected at least some of the flat structures of adjacent layers with one another.

Composites comprising aerogel materials are generally described. Layered aerogel composites may be of great utility for a wide variety of applications including lightweight structures, ballistic panels, multilayer thermal and acoustic insulation, spacecraft reentry shielding, supercapacitors, batteries, acoustic insulation, and flexible garments. Layered aerogel composites may be prepared by combing layers of fiber-containing sheets and multisheet plies with aerogel materials. Composites comprising mechanically strong aerogels and reticulated aerogel structures are described. Various nanocomposite aerogel materials may be prepared to facilitate production of composites with desirable functions and properties. Layered aerogel composites and related aerogel materials described in the present disclosure have not been previously possible due to a lack of viable aerogel formulations, a lack of methods for adhering and joining aerogel materials to each other and other materials, and a lack of methods that enable combining of fibrous materials and aerogels into layered structures in the same material envelope. Aerogel composites described herein enable specific capabilities that have not been previously possible with aerogels or through other means, for example, the ability to efficiency slow impacts from bullets and other ballistic bodies using a lightweight (<2 g/cm.sup.3 density) material, bear load as structural members at a fraction of the weight of conventional technologies, or simultaneously serve as a structural or flexible material that stores electrical energy.

A bullet resistant wall system including ballistic paver blocks constructed, configured, and arranged to form a wall having at least two adjacent individual layers. The at least two adjacent individual layers include multiple adjacent rows of the ballistic paver blocks. The ballistic paver blocks are formed from wet ballistic concrete prepared without an addition of a preformed foam or wet ballistic concrete prepared without an addition of a stabilizing agent.

A system and method for an armor system for protecting the groin. While the system is useful for either gender, it is particularly valuable to protect male genitalia which are particularly vulnerable to damage. The system utilizes at least one, and commonly two, armor components. One armor component is a specifically designed armor plate of the type and construction common to plates in plate carriers that is generally worn external to the pants. While the plate or over armor can be used alone, in an embodiment of the system, the plate is worn over a high impact ballistic cup which is inside the pants. The cup is designed to absorb impact from the over armor against the body to further protect the groin area.

An armor component including a body having a first portion including calcium boride compounds include non-stoichiometric calcium boride (CaB.sub.x) and stoichiometric calcium boride (CaB.sub.6) and having a density of at least about 80% theoretical density. In one aspect, the first portion can include a first phase comprising silicon carbide (SiC) and a second phase comprising calcium boride (CaB.sub.6). In another aspect, the first portion can further include a third phase comprising boron carbide (B.sub.4C).

A lightweight antiballistic plate assembly includes a ceramic antiballistic plate that is strengthened with a superhard protective layer attached to the strike face of the antiballistic plate. In one embodiment, a strike face of the plate has a layer of superhard material, such as polycrystalline diamond (PCD), attached by sintering. In one embodiment, the ceramic antiballistic plate is made from a mixture of silicon carbide and superhard protective strike face comprising a material selected from the group consisting of polycrystalline diamond (PCD), polycrystalline cubic boron nitride (PCBN), thermally stable polycrystalline diamond and combinations thereof.

Anti-ballistic armor element, comprising a ceramic body comprising a sintered material consisting of ceramic grains with a Vickers hardness of more than 5 GPa, the total pore volume of said material being between 0.5 and 10%, said ceramic body being characterized in that the cumulative volume of pores with a diameter of between 30 and 100 micrometers represents between 0.2 and 2.5% of the volume of said material, the cumulative volume of pores with a diameter of more than 100 micrometers is less than 0.2% of the volume of said material , the remainder of said total pore volume consisting of pores whose diameter is less than 30 micrometers.

A screening element in the form of a sintered monolithic body has an outer face and an opposing inner face with an area of the faces greater than 100 cm.sup.2 and the mean thickness E.sub.m between the faces greater than 4 mm. At least a portion of the outer face is textured such that Ai decreases from the inner face from a value of i greater than at least 50, A.sub.75?0.2?A.sub.0 and A.sub.95<0.9?A.sub.0, 0.03?A.sub.0<A.sub.95<0.5?A.sub.0 and A.sub.100<0.1?A.sub.0. Ai being the area occupied by the material alone along a plane i of internal section at the intermediate thickness E.sub.i and i corresponding in percentage to the fraction of the mean thickness E.sub.m at plane i.