The present invention provides process for producing a ballistic-resistant molded article, which molded article comprises: i) a plurality of layers of unidirectionally aligned polyolefin fibers, which layers are substantially absent a bonding matrix; and ii) a plurality of layers of adhesive, and which process comprises: a) providing a plurality of precursor sheets, each of said precursor sheets comprising i) at least one layer of unidirectionally aligned polyolefin fibers which layer is substantially absent a bonding matrix, and ii) at least one layer of adhesive; b) stacking said precursor sheets to form a stack, wherein the total amount of adhesive in the stack is from 5.0 to 12.0 wt. % based on the total weight of the stack; c) pressing the stack produced in step b) at a temperature of from 1 to 30° C. below the melting point of the polyolefin fibers and at a pressure of at least 8 MPa; and d) cooling the pressed stack produced in step c) to at least 50° C. below the melting point of the polyolefin fibers while maintaining pressure.

The present invention provides process for producing a ballistic-resistant molded article, which molded article comprises: i) a plurality of layers of unidirectionally aligned polyolefin fibers, which layers are substantially absent a bonding matrix; and ii) a plurality of layers of adhesive, and which process comprises: a) providing a plurality of precursor sheets, each of said precursor sheets comprising i) at least one layer of unidirectionally aligned polyolefin fibers which layer is substantially absent a bonding matrix, and ii) at least one layer of adhesive; b) stacking said precursor sheets to form a stack, wherein the total amount of adhesive in the stack is from 5.0 to 12.0 wt. % based on the total weight of the stack; c) pressing the stack produced in step b) at a temperature of from 1 to 30° C. below the melting point of the polyolefin fibers and at a pressure of at least 8 MPa; and d) cooling the pressed stack produced in step c) to at least 50° C. below the melting point of the polyolefin fibers while maintaining pressure.

A ballistic composition, ballistic assembly, and method for fabricating the ballistic assembly. The ballistic composition comprises a curable material, and a particulate component. The particulate component is adapted to impose a tortuous path on a projectile. The particulate component includes polymer, ceramic, metal, or any combination thereof.

Embodiments of the present systems and apparatus may provide vehicle armor materials and systems that generate electricity from impact and blast energy. For example, in an embodiment, a protective apparatus may comprise a layer of armor and a layer comprising a plurality of electrical generating devices abutting the layer of armor and configured so that energy applied to the layer of armor is transferred to the plurality of electrical generating devices causing the plurality of electrical generating device to generate electrical energy.

An insert for structurally reinforcing a cavity of a structural member, wherein the insert includes a ballistic material to prevent penetration of the structural member by flying debris, fragmentation, or both.

The present invention concerns a security barrier for providing protection in a public space or the like, said barrier comprising a mineral wool assembly comprising at least one mineral wool element having an outer liquid impermeable covering and wherein the at least one mineral wool element is adapted for being filled with a liquid. The invention further comprises a method of manufacturing such security barrier and a method of preparing the security barrier for providing protection in a public space.

A bullet-resistive or projectile-resistive insert assembly includes at least one anti-ballistic material sheet formed peripherally for receipt in a sheet-covering envelope. An exterior sheet-covering envelope assembly envelops or covers the anti-ballistic material sheet or sheets and includes anterior and posterior envelope material layers. The anterior and posterior envelope material layers are respectively received in anterior and posterior relation relative to the anti-ballistic material thereby sandwiching the same intermediate the enveloping material layers. The anti-ballistic material comprises an outer peripheral stack contour formed to match and mate with an inner peripheral envelope contour of the exterior sheet-covering envelope assembly. The anti-ballistic material includes an anterior stack section, a central stack section, and a posterior stack section. The central stack section has a central stack top-to-bottom length relatively greater in magnitude than an anterior stack top-to-bottom length and a posterior stack top-to-bottom length respectively associated with the anterior and posterior stack sections.

This disclosure is directed to an improved ballistic construct including ballistic concrete cured in a ballistic fiberglass mold, where the ballistic fiberglass mold remains part of the construct after curing. The fiberglass ballistic construct is stronger than concrete alone and does not significantly increase the weight of the construct. The improved construct is useful for firearms training and in the erecting of bulletproof structures which need ballistics protection.

Processes for making high-performance polyethylene multi-filament yarn are disclosed which include the steps of a) making a solution of ultra-high molar mass polyethylene in a solvent; b) spinning of the solution through a spinplate containing at least 5 spinholes into an air-gap to form fluid filaments, while applying a draw ratio DR.sub.fluid; c) cooling the fluid filaments to form solvent-containing gel filaments; d) removing at least partly the solvent from the filaments; and e) drawing the filaments in at least one step before, during and/or after said solvent removing, while applying a draw ratio DR.sub.solid of at least 4, wherein in step b) each spinhole comprises a contraction zone of specific dimension and a downstream zone of diameter Dn and length Dn with Ln/Dn of from 0 to at most 25, to result in a draw ratio DR.sub.fluid=DR.sub.sp*DR.sub.ag of at least 150, wherein DR.sub.sp is the draw ratio in the spinholes and DR.sub.ag is the draw ratio in the air-gap, with DR.sub.sp being greater than 1 and DR.sub.ag at least 1. High-performance polyethylene multifilament yarn, and semi-finished or end-use products containing said yarn, especially to ropes and ballistic-resistant composites, are also disclosed.

Systems and techniques to provide a flexible, lightweight material that is also effective at protecting a body from ballistic threats are described. An example composite material described herein is fiber-based, and it includes one or more first regions where the fiber composite material is consolidated, and one or more second regions where the fiber composite material is unconsolidated. Example methods of manufacturing the composite material disclosed herein include using a specialized tool with a heated platen press or an autoclave. The tool may include one or more protrusions and/or cavities that contact a precursor composite material to transform the precursor material into a partially consolidated fiber composite material, which is suitable for use as body armor, among other potential applications for the manufactured composite material.