A high strength polymer-based cartridge having a first end; a neck disposed at the first end and a shoulder disposed below the neck to form a bottleneck cartridge. A second end is opposite the first end and an insert is engaged to the second end. A propellant chamber is formed between the shoulder and the insert and has a volume. An extension extends from the neck opposite the shoulder and a cap is formed on the extension, partially sealing the propellant chamber.

A high strength polymer-based cartridge having a first end; a neck disposed at the first end and a shoulder disposed below the neck to form a bottleneck cartridge. A second end is opposite the first end and an insert is engaged to the second end. A propellant chamber is formed between the shoulder and the insert and has a volume. An extension extends from the neck opposite the shoulder and a cap is formed on the extension, partially sealing the propellant chamber.

The present invention provides a method for chambering a barrel of a gun comprising the steps of: providing a chamber reamer comprising a shank extending longitudinally between a front end and a rear end and having a plurality of cutting flutes disposed between the front end and the rear end; a shaft extending to the rear end of the shank and adapted to rotate the shank along an interior of the barrel to form a chamber therein, wherein the shank comprises a body region that extends to a shoulder region that transitions to a case mouth that extends to a throat connected to a free bore, wherein the body region comprises a rear diameter near the breech face of about 0.4718; and a body shoulder junction diameter of about 0.4625; wherein the shoulder region comprises a shoulder case mouth junction diameter is between 0.31 to 0.32; a breech face to lead-in bore junction length of between 2.1 to 2.2; a breech face to body-shoulder junction length of between 1.80-1.85; and a breech face to shoulder neck junction length of between 1.9-2.0; aligning the chamber reamer with a barrel in which a chamber is to be formed; rotating the chamber reamer; and pushing the chamber reamer into the barrel to from a chamber in the barrel.

The present invention provides a barrel of a firearm, comprising: a barrel bore being defined within said barrel; a cartridge chamber being defined within said barrel from a head face to said barrel bore, said cartridge chamber having a generally tapered internal body wall surface; a cartridge case shoulder support surface; wherein the cartridge case shoulder support surface has a shoulder taper angle of about 30 degrees; and a shoulder transition connecting the cartridge case shoulder support surface to a throat in communication with the barrel bore, wherein the shoulder transition has a radius of circular curve convex segment 138 and a radius of circular curve concave segment 140.

A fully automated, integrated, end-to-end synchronized and compact manufacturing system produces polymer or metal case ammunition. Manufacturing stations support case assembly, sealing (gluing/welding), final product inspection, cartridge packaging or binning, and loading. Station modularity facilitates rapid changeover to accommodate ammunition of differing calibers. Sensors and apparatus may be provided to place a manufacturing cell in a wait state until all components or materials are received in a preferred orientation for proper assembly. The system may join and use multipart cases, each including a lower portion with a head end attached thereto and at least one upper portion having a necked-down transition to the open top end. Elevator feeders, vibratory bowl feeders, and robotic pick-and-place feeders may be used to deliver components for assembly.

A fully automated, integrated, end-to-end synchronized and compact manufacturing system produces polymer or metal case ammunition. Manufacturing stations support case assembly, sealing (gluing/welding), final product inspection, cartridge packaging or binning, and loading. Station modularity facilitates rapid changeover to accommodate ammunition of differing calibers. Sensors and apparatus may be provided to place a manufacturing cell in a wait state until all components or materials are received in a preferred orientation for proper assembly. The system may join and use multipart cases, each including a lower portion with a head end attached thereto and at least one upper portion having a necked-down transition to the open top end. Elevator feeders, vibratory bowl feeders, and robotic pick-and-place feeders may be used to deliver components for assembly.

One embodiment of the present invention provides a polymeric ammunition having a metal injection molded primer insert.

One embodiment of the present invention provides a polymeric ammunition having a metal injection molded primer insert.

A high strength polymer-based cartridge having a polymer case with a first end having a mouth. A body can be formed below the mouth and having a propellant chamber and a longitudinal axis. A back end can be formed opposite the first end and formed below the body, with a first snap ridge comprising a first ridge angle at approximately at 90° to the longitudinal axis; and a second snap ridge, positioned closer to the first end than the first snap ridge, comprising a second ridge angle at approximately at 90° to the longitudinal axis. Further, an insert is configured to engage the back end.

A high strength polymer-based cartridge having a polymer case with a first end having a mouth. A body can be formed below the mouth and having a propellant chamber and a longitudinal axis. A back end can be formed opposite the first end and formed below the body, with a first snap ridge comprising a first ridge angle at approximately at 90° to the longitudinal axis; and a second snap ridge, positioned closer to the first end than the first snap ridge, comprising a second ridge angle at approximately at 90° to the longitudinal axis. Further, an insert is configured to engage the back end.