F01D9/044

COMPACTION SYSTEM AND METHODS FOR COMPACTING COMPOSITE COMPONENTS

Compaction systems and methods of compacting components are provided. In one aspect, a laminate of a component can be laid up on a tool of a compaction system. The laminate defines a cavity. A noodle is positioned relative to or in the cavity. A noodle ring is then positioned relative to the noodle. For instance, the noodle ring can be placed over the noodle. A cross section of the noodle ring can be shaped complementary to a cross section of the noodle. A plunger of the compaction system is moved so that it engages the noodle ring. Particularly, the plunger is moved in such a way that a force is applied on the noodle ring so that the noodle ring compacts the noodle into the cavity.

SECTIONED ENGINE STRUCTURE FOR A GAS TURBINE ENGINE
20230160323 · 2023-05-25 ·

An assembly is provided for a gas turbine engine. This gas turbine engine assembly includes a stationary engine structure. The stationary engine structure includes a diffuser, a combustor, an engine case and a plenum. The combustor is disposed within the plenum. The engine case forms a peripheral boundary of the plenum. A gas path extends sequentially through the diffuser, the plenum and the combustor. A first section of the stationary engine structure is formed as a first monolithic body. The first section includes the diffuser and the combustor. A second section of the stationary structure is formed as a second monolithic body. The second section is configured as or otherwise includes the engine case.

Turbine nozzle assembly system with nozzle sets having different throat areas

A turbine nozzle assembly system includes a plurality of nozzle sets, where each nozzle set forms an annulus. The nozzles in each set include an inner endwall and an outer endwall that include joint openings to receive the respective endwall mount ends of an airfoil. The airfoils across the plurality of nozzle sets have an inner endwall mount end and an outer endwall mount end that are identical amongst the plurality of nozzle sets. A wing portion of the airfoil has a selected wing shape that is identical within the respective nozzle set but different amongst the plurality of nozzle sets. In this manner, the endwalls can be removed from an airfoil and replaced with an airfoil having a different wing shape that provides a different pairwise throat area. The system allows changing of a pairwise throat area for a nozzle set without replacing the entirety of each nozzle.

METHOD FOR MANUFACTURING A GUIDE VANE FROM A CERAMIC MATRIX COMPOSITE MATERIAL

A method for manufacturing a turbine nozzle vane made of ceramic matrix composite material, wherein the vane is manufactured using a first fibrous preform including a hollow central section intended to form a fibrous reinforcement of an airfoil of the vane to be obtained, and a pair of second fibrous preforms each having an opening with a shape of the airfoil of the vane to be obtained.

Methods for manufacturing a turbine nozzle with single crystal alloy nozzle segments

Methods for manufacturing a turbine nozzle are provided. A plurality of nozzle segments is formed. Each nozzle segment comprises an endwall ring portion with at least one vane. The plurality of nozzle segments are connected to an annular endwall forming a segmented annular endwall concentric to the annular endwall with the at least one vane of each nozzle segment extending between the segmented annular endwall and the annular endwall.

Airfoil with radially-spaced ribs and interlocking tab
11512600 · 2022-11-29 · ·

An airfoil incudes an airfoil section that defines an internal cavity. The airfoil section is formed of a fiber-reinforced composite that is comprised of fiber plies. The fiber plies include core fiber plies and an overwrap fiber ply that wraps around the core fiber plies. The core fiber plies are arranged as first and second tubes. each of the first and second tubes defines a plurality of windows therein. The windows of the first tube align with the windows of the second tube so as to form radially-spaced ribs that extend across the internal cavity. At least one of the first or second tubes has at least one tab that is radially between the radially-spaced ribs. The at least one tab interlocks the first and second tubes.

Stator apparatus for a gas turbine engine
11512611 · 2022-11-29 · ·

A turbomachinery stator apparatus includes: a compressor casing including a casing wall defining an arcuate flowpath surface and an opposed backside surface, the flowpath surface defining at least two spaced-apart rotor lands; and a stator vane row of stator vanes disposed inside the compressor casing; wherein the casing wall includes at least one hollow structure; and wherein the casing wall is a single monolithic whole, wherein the stator vanes are integrally formed as part of the monolithic whole.

Compaction system and methods for compacting composite components

Compaction systems and methods of compacting components are provided. In one aspect, a laminate of a component can be laid up on a tool of a compaction system. The laminate defines a cavity. A noodle is positioned relative to or in the cavity. A noodle ring is then positioned relative to the noodle. For instance, the noodle ring can be placed over the noodle. A cross section of the noodle ring can be shaped complementary to a cross section of the noodle. A plunger of the compaction system is moved so that it engages the noodle ring. Particularly, the plunger is moved in such a way that a force is applied on the noodle ring so that the noodle ring compacts the noodle into the cavity.

Method for grinding tip of rotor blade, and jig for grinding up of blisk
11260491 · 2022-03-01 · ·

When a tip of a blade cascade is ground with a grindstone, a jig is inserted between blade cascades of a blisk and a jig is inserted between blade cascades. A blade locking section of the jig locks with a side section in the width direction of a corresponding rotor blade via a damping member made from rubber or the like. A disk locking section of the jig locks with a disk of the blade cascade which the blade locking section locks with.

Vane having rib aligned with aerodynamic load vector

A vane for a gas turbine engine includes an airfoil section that has an airfoil wall defining a leading edge, a trailing edge, a pressure side, and a suction side that bound an internal cavity. The airfoil section has associated characteristics including a center of pressure and an aerodynamic load vector through the center of pressure. The airfoil wall has a single rib connecting the pressure side and the suction side. The single rib is aligned with the aerodynamic load vector.