A housing for an exhaust system of an internal combustion engine of a vehicle, includes at least two housing shell areas (12, 14) enclosing a housing interior (26) and connected to one another in a connection area (16). A first housing shell area (12) of the two housing shell areas has a first meshing formation (36) in the at least one connection area (16) and a second housing shell area (14) of the two housing shell areas has a second meshing formation (40) that meshes or can be caused to positive-lockingly mesh with the first meshing formation (36). The first meshing formation (36) includes at least one meshing opening (38) and the second meshing formation (40) includes at least one meshing strap (42) meshing with the at least one meshing opening (38) in association with the at least one meshing opening (38) of the first meshing formation (36).

A vehicle exhaust system includes a vehicle body structure, an exhaust system, a rear bumper assembly, an exhaust finisher and a boot. The exhaust assembly is supported to an underside of the vehicle body structure. The rear bumper assembly is also supported to the vehicle body structure. The exhaust finisher is non-movably attached to one of the vehicle body structure and the rear bumper assembly. The exhaust finisher extends at least part way through an opening of the rear bumper assembly. The boot has a first end, a second end, and a flexible portion. The first end is attached to a rear end of the exhaust assembly. The second end is attached to a forward end of the exhaust finisher and the flexible portion extends from the trout end to the second end. The flexible portion is elastically deformable in response to thermal expansion and contraction of the exhaust assembly.

An exhaust gas purifying apparatus for a vehicle includes: a turbocharger having a turbine which rotates by exhaust gas flowing from an engine into an inlet of the turbine; a filter connected to an outlet of the turbine at an inlet of the filter and allowing the exhaust gas passing through the turbine to flow into the filter; and a gasket disposed between the outlet of the turbine and the inlet of the filter to maintain airtightness between the turbine and the filter. A portion of the gasket is exposed toward the turbine or the filter.

A method of manufacturing a subassembly for an exhaust treatment device includes providing a metal sheet including first and second apertures having respective first and second sizes, and a one-piece pipe including first and second linear portions having respective third and fourth sizes. The method further includes defining the first size based on a first difference between the first size and the third size being less than or equal to a predetermined value, and defining the second size based on manufacturing tolerances of the pipe to assure that the second linear portion will pass through the second aperture while the first linear portion passes through the first aperture. The method further includes fixing the first linear portion to the sheet, expanding the second linear portion from the fourth size to an enlarged size less than or equal to the predetermined value, and fixing the second linear portion to the sheet.

A machine comprises a tool for pre-positioning of a body of an exhaust component and a fitting tool having a passage converging from a large opening to a small opening. An actuator device is configured to push the body along a main axis of the machine toward a cover of the exhaust component through the converging passage.

A process for manufacturing an exhaust system, especially for an internal combustion engine of a vehicle, includes providing an exhaust gas-guiding component (26) with a wall (38) made of a metallic material and providing a sensor-mounting connector (22), to be fixed at the wall. The sensor-mounting connector includes a sensor-mounting area (28) to be positioned outside the exhaust gas-guiding component, and a connection area (34), which is to be positioned such that the connection area meshes with the wall. The connection area is pressed against an outer surface (40) of the wall of the exhaust gas-guiding component in a fastening area (39) of the wall, and at the same time rotated about a longitudinal axis (A) of the connector to penetrate into the material forming the wall and a connection in substance is established between the metallic material of the wall and the metallic material of the sensor-mounting connector.

An exhaust pipe structure includes an exhaust pipe, a branching portion including an inflow port, a first flow path, a second flow path, a first discharge port, and a second discharge port, a first muffler, a first pipe, a second muffler, and a second pipe. The second flow path is lower in position in an up-down direction of a vehicle than the first flow path at a downstream side part of the second flow path including at least a portion of the second discharge port. The second pipe is lower in position in the up-down direction of the vehicle at an upstream side part connected to the second discharge port than an upstream side part of the first pipe connected to the first discharge port.

A process manufactures an exhaust gas treatment device including a tubular circumferential wall (14) elongated along a longitudinal axis (L) with two axial end areas, an exhaust gas treatment unit (52) arranged in the circumferential wall and a closing element (20, 38) connected to the circumferential wall at the two axial end areas. The exhaust gas treatment unit is held at the circumferential wall by a supporting material layer (54) enclosing the exhaust gas treatment unit and supporting same in relation to the circumferential wall. The process includes arranging a first of the two closing elements at one of the axial end areas of the circumferential wall, pushing the exhaust gas treatment unit enclosed by the supporting material layer into the circumferential wall from the other axial end area (18), and arranging a second of the closing elements at the other axial end area of the circumferential wall.

A vehicle, internal combustion engine, exhaust system, housing includes housing shell areas (10, 12), which are connected together in a folded connection area (32). The folded connection area includes a folded edge area (20, 22), extending along a folded edge longitudinal axis (L), and a plurality of spaced apart crimped sections (24, 26), which extend essentially at right angles to the folded edge longitudinal axis (L) and away from the folded edge area (20, 22) and provide intermediate spaces (28, 30). Some of the crimped sections (24, 26), of one housing shell area mesh with an intermediate space formed between two crimped sections (24, 26) of another housing shell area and overlap the folded edge area (20, 22) of the other housing shell area (10, 12) such that the folded edge area (20, 22) of the other housing shell area (10, 12) is held between the crimped sections (24, 26).

An exhaust device includes a housing, first and second pipes, and a spacer. The first and second pipes are at least partially disposed within the housing. The first and second pipes include respective first and second surfaces. A portion of the second pipe is disposed inside the first pipe. The first and second surfaces cooperate to define an annular volume into which the spacer is disposed to prevent direct communication between the first and second pipes. One of the first and second pipes is fluidly connected to an exhaust gas inlet. The other of the first and second pipes is fluidly connected to an exhaust gas outlet. One of the first and second surfaces defines a radial indentation. The other of the first and second surfaces defines a radial protrusion. The spacer is disposed at least partially within the radial indentation and is in direct communication with the radial protrusion.