A dual, dual-pass intercooler assembly for an intercooler supercharger system comprising an intercooler lid mountable to a supercharger housing; a pair of intercooler cores coupled mountable to and within at least one of the intercooler lid and the supercharger housing; wherein the pair of intercooler cores configured to receive and cool supercharger air upon a first pass through the pair of intercooler cores and receive and further cool the supercharger air upon a second pass through the pair of intercooler cores prior to receipt by an engine.

The exhaust gas recirculation (EGR) system provided herein utilizes a crossover (X) valve that is selectively activated at the direction of the electronic control module (ECM) to mix the high temperature (HT) and low temperature (LT) circuits of the EGR system under certain predetermined operating conditions. Thus, HT circuit fluid (at engine temperatures) is selectively fed into the LT circuit fluid (at ambient temperatures) to heat certain LT circuit components that are normally cooled by the LT circuit before starting the low pressure (LP) EGR in certain cold cycles. When this heating is finished, the X valve is closed to provide normal HT circuit/LT circuit fluid separation. The X valve can be controlled using a rotational actuator or the like. To avoid exposing the LT circuit to the high revolution-per-minute (RPM) operating conditions of the HT circuit, a HT bypass mechanism is provided.

A system for feeding air to an engine of a vehicle includes a heat exchanger arranged along a duct for feeding air, downstream of a supercharging compressor, to cool a flow of air fed by the air compressor, by a fluid that circulates in an engine cooling circuit. The system also includes an evaporator, interposed in the duct downstream of the heat exchanger, to further cool the air flow by a coolant that circulates in an air conditioning circuit of the vehicle. The air conditioning circuit includes a coolant compressor and a controller for controlling activation of the coolant compressor, depending on a request for air conditioning of a passenger compartment of the vehicle, and a request for cooling the air fed to the engine. The electronic controller is configured to enable the coolant compressor to be activated only when the engine load is below a certain threshold.

A cooling control system for an internal combustion engine, which is capable of efficiently driving an electric water pump, thereby improving fuel economy as much as possible while properly performing cooling of supercharged intake air by an intercooler. The engine to which the present invention is applied includes a turbocharger for supercharging intake air and is configured such that electrical power is generated by a generator using the engine as a motive power source, during a decelerating fuel-cut operation in which fuel supply is stopped. The cooling control system of the present invention includes the intercooler of water-cooled type which cools the intake air supercharged by the turbocharger by using coolant circulating through an intake air cooling circuit and an electric pump for circulating the coolant through the intake air cooling circuit, and drives the electric pump during the decelerating fuel-cut operation.

A supercharger intercooler includes three sequential Anti-Reversion Plenums (ARPs) separated by heat exchangers, in right and left air paths between the supercharger and intake ports. The intercooler resides above and beside the supercharger and has paths for each bank of a V8 engine. An air flow from the supercharger is up and into a first ARP, is split into right and left flows into right and left first heat exchangers, passes into second ARPs and turns down, flows though right and left second heat exchangers into third ARPs and then into the engine. Reversion pulses from the engine are reduced by each ARP, increasing air flow into the engine, and reducing pulsations in the air flow, thereby increasing power, improving fuel economy, throttle response, driveability, and reducing emissions.

A cooling system for an engine, may include a low temperature radiator; an intercooler installed to receive a coolant cooled from the low temperature radiator and restore the coolant to the low temperature radiator again after heat exchange; a water pump installed to supply the coolant to the intercooler by pumping the coolant cooled from the low temperature radiator; a motorized supercharger installed to receive the coolant from the intercooler; and a reservoir installed to store the coolant passing through the motorized supercharger and deliver the coolant to a coolant line between the low temperature radiator and the water pump.

An intake-air temperature controlling device is provided, which includes an engine body, an intake passage, a supercharger, a first passage, a second passage, an intake air flow rate adjuster, an intercooler, a pump, and a controller. The controller outputs a control signal to the pump so that coolant is supplied to the intercooler in a first operating range in which the intake air flow rate adjuster at least partially opens the first passage to supply intake air boosted by the supercharger to the engine body, and outputs a control signal to the pump so that the coolant is supplied to the intercooler also in a second operating range in which an engine load is below a given load, and the intake air flow rate adjuster opens the second passage and closes the first passage to supply the intake air to the engine body in a non-boosted state.

An intake-air temperature controlling device for an engine is provided, which includes an engine body, an intake passage, an air intake part, an intake air temperature adjuster configured to adjust air temperature taken in through the air intake part to the passage, and a controller. An operating range in which the CI combustion is performed has a lean operating range in which A/F of mixture gas formed inside the cylinder, or G/F that is a relationship between the total weight G of gas inside the cylinder and a weight F of fuel fed to the cylinder is relatively low, and a rich operating range in which the A/F or G/F is relatively high. When the engine is in the lean operating range, the controller outputs a control signal to the intake air temperature adjuster so that the air temperature is increased, as compared in the rich operating range.

A dual, dual-pass intercooler assembly for an intercooler supercharger system comprising an intercooler lid mountable to a supercharger housing; a pair of intercooler cores coupled mountable to and within at least one of the intercooler lid and the supercharger housing; wherein the pair of intercooler cores configured to receive and cool supercharger air upon a first pass through the pair of intercooler cores and receive and further cool the supercharger air upon a second pass through the pair of intercooler cores prior to receipt by an engine.

Methods and systems are provided for controlling coolant flow through parallel branches of a coolant circuit including an AC condenser and a charge air cooler. Flow is apportioned responsive to an AC head pressure and a CAC temperature to reduce parasitic losses and improve fuel economy. The flow is apportioned via adjustments to a coolant pump output and a proportioning valve.