An internal combustion engine controller for an internal combustion engine comprising a memory and a processor. The memory is configured to store a plurality of control maps, each control map defining a hypersurface of actuator setpoints for controlling an actuator of the internal combustion engine based on a plurality of input variables to the internal combustion engine controller. The processor comprises a map updating module, a parameter updating module and an engine setpoint module. The map updating module is configured to calculate an optimised hypersurface for at least one of the control maps based on a performance objective function of the internal combustion engine, sensor data from the internal combustion engine, and the plurality of input variables, wherein the performance objective function includes parameters. The parameter updating module is configured to update a parameter of the performance objective function upon determining a change in an operating condition of the internal combustion engine. The parameters comprise one or both of: engine parameters associated with an engine model; and cost parameters associated with a cost function. The map updating module is further configured to update the hypersurface of the control map based on the optimised hypersurface. The engine setpoint module is configured to output a control signal to each actuator based on a location on the hypersurface of the respective control map defined by the plurality of input variables.

An internal combustion engine controller comprising a memory and a processor is provided. The memory is configured to store a plurality of control maps, each control map defining a hypersurface of actuator setpoints for controlling an actuator of the internal combustion engine based on a plurality of input variables to the internal combustion engine controller. The processor comprises an engine setpoint module and a map updating module. The engine setpoint module is configured to output a control signal to each actuator based on a location on the hypersurface of the respective control map defined by the plurality of input variables. The map updating module is configured to calculate an optimised hypersurface for at least one of the control maps. The optimised hypersurface is calculated based on a real-time performance model of the internal combustion engine comprising sensor data from the internal combustion engine and the plurality of input variables. The map updating module further is configured to update the hypersurface of the control map based on the optimised hypersurface. A method of controlling an internal combustion engine is also provided.

A method for controlling an air-cooled internal combustion engine (ICE) of a motor vehicle controlled by an electronic control unit, includes: activating the electronic control unit; zeroing stored values of temperature of the ICE and the filtered filtering coefficient; in one iteration, —determining whether the ICE is operating, determining a filtering coefficient and a temperature setpoint, —determining a filtered filtering coefficient based on the filtering coefficient and the stored filtered filtering coefficient value, —determining temperature of the ICE according to the coefficient, temperature setpoint and stored temperature of the ICE, —determining whether the ICE is moving and whether the difference between engine temperature and admitted air temperature is below a threshold, ⋅ if not, storing the filtered filtering coefficient and the temperature of the ICE, then beginning a new iteration, and ⋅ if so, transmitting a signal authorizing the shutdown of the electronic control unit.

A method for controlling and regulating an internal combustion engine with exhaust gas recirculation, in which an EGR rate is determined by a Kaiman filter from calculated and measured variables of the gas path and from calculated and measured variables of combustion. A method for the model-based control and regulation of an internal combustion engine includes calculating injection system set values for controlling the injection system actuators as a function of a set torque by a combustion model. Gas path set values for controlling the gas path actuators are calculated as a function of an EGR rate by a gas path model. A measure of quality is calculated by an optimizer as a function of the injection system and gas path set values. The measure of quality is minimized by the optimizer by changing the injection system and gas path set values within a prediction horizon. The injection system and gas path set values are set by the optimizer as definitive for adjusting the operating point of the engine by using the minimized measure of quality.

A hybrid vehicle includes an internal combustion engine, electric motors, an electric supercharger, a battery, and a controller. The controller determines whether to increase a total electric power supply amount to the electric motor and the electric supercharger from the battery based on a state of charge of the battery. When so determined, electric power supply promotion control is performed to increase the total electric power supply amount from the battery. In the electric power supply promotion control, the controller controls the electric power supply amount to the electric motors and the electric supercharger so as to maximize fuel save rate, which is the percentage of decrease of the fuel consumption of an internal combustion engine relative to an increase in the total electric power supply amount from the battery.

Methods and systems that monitor an actuator state of wear. One or more observations are made as to one or more extremum positions of the actuator to determine a reference extremum position when the actuator is not worn. As the actuator becomes worn, the difference between a present extremum position and the reference is used to monitor actuator wear. Actuator wear may be observed to identify or predict a need for maintenance or replacement, and/or may be used in determining health impacts of control system solutions.

Methods and systems for controlling a system such as an engine having an airflow system. A model predictive control calculation is configured in an off-line mode, having a linear part and a non-linear part. In an on-line mode, the linear part of the MPC and/or a Hessian matrix used with the MPC is modified responsive to special modes or other operating changes or conditions. The online mode is configured to respond to changing modes or conditions without requiring recalculation of the MPC. Certain changes of conditions and modes are used to modify feedforward, while others modify responsiveness.

A method for the model-based open-loop and closed-loop control of an internal combustion engine, in which injection system set points for activating the injection system actuator are calculated as a function of a torque setpoint via a combustion model, and gas path set points for activating the gas path actuators are calculated via a gas path model. A measure of quality is calculated by an optimizer as a function of the injection system set points and the gas path set points. The measure of quality is minimized by the optimizer by changing the injection system set points and gas path set points within a prediction horizon. By using the minimized measure of quality, the injection system set points and gas path set points are set by the optimizer as definitive for adjusting the operating point of the internal combustion engine.

A method for regulation of an internal combustion engine with an SCR catalytic converter in which the operating point of the engine is predefined by an engine control unit and the operating point of the catalytic converter is predefined by an SCR control unit. An overall system quality measure is calculated by an optimizer in accordance with fed back values of the engine control unit and fed back values of the SCR control unit, by changing the default values for the engine control unit and the SCR control unit, the optimizer minimizes the overall system quality measure for a prediction horizon regarding operating costs. On the basis of the minimized overall system quality measure the optimizer sets the default values for the engine control unit and the default values for the SCR control unit as decisive for setting the operating point of the engine and the catalytic converter.

A system for coordinated control of an engine and associated components over various engine-modes of operation. The system may include an engine (e.g., a diesel engine), one or more components controllable to adjust operation of the diesel engine, and a system controller. The system controller may be connected to the engine and the one or more components. The system controller may include a supervisory controller and one or more component controllers. The supervisory controller may receive system control variable set points and coordinate component control variable set points for the components to achieve the system control variable set points. The component controllers may control operation of the components to achieve the control variable set points for the components by setting manipulated variable set points for the components based on the component control variable set points and a model based non-linear dynamic inversion.