Methods and systems are provided for injector correction learned while a direct injector delivers fuel as a group of fuel injections per cylinder event. The correction is learned using a pressure based injector balancing approach while relies on a sensed pressure drop across the group of fuel injections. Errors for individual pulses of the group of injections is learned as a function of inter-injection spacing and individual pulse-width commands.

A system and method for an electronic control unit adapter used to supplement existing electronic control units for enhanced or additional IO integration, the electronic control unit adapter designed to be updated easily by the end user in order to add functionality as it is developed thus prolonging the viability of an electronic control unit or vehicle, the electronic control unit adapter usable in conjunction with a vehicle or other vessel using an internal combustion engine or similar technology.

Various embodiments include a method comprising: determining a torque output of each cylinder resulting from a fuel injection into the cylinder; determining a difference in the respective torque; comparing the difference in the respective torque output with a threshold; if the difference exceeds the threshold, changing the injection mass for at least one cylinder based on the difference; determining a further torque output of the cylinder resulting from the injection of the changed injection mass; determining whether the further torque output corresponds to the changed injection mass; if the further torque output lies outside a predetermined tolerance range for a corresponding injection mass, setting the injection mass to be injected to the original value; and changing the injection time in at least the one of the at least two cylinders.

A fuel control system obtains a measured amount of fuel consumed by an engine and one or more corresponding operating parameters of the engine and determines a fuel consumption modeled amount based at least in part on a fuel consumption model of the engine and the one or more operating parameters. The fuel consumption model associates different amounts of fuel that, when supplied to the engine, generate corresponding designated outputs of the engine. The system also determines one or more differentials between the measured amount of fuel and the modeled amount and, responsive to the one or more of the differentials exceeding a threshold value, the system identifies one or more components of the powered system that contribute or cause the one or more differentials and/or changes an amount of fuel supplied to the engine according to the fuel consumption model to obtain a desired output of the engine.

A fuel passage leads a fuel from a pressure-accumulation vessel to a nozzle hole of a fuel injection valve. A fuel pressure sensor detects a fuel pressure in a fuel passage. An estimation device is applicable to a combustion system, which includes these components, and includes a mixing acquisition unit and an injection amount estimation unit. The mixing acquisition unit acquires the mixing ratio of various components contained in the fuel used for combustion in the internal combustion engine. The injection amount estimation unit estimates an injection amount of the fuel from the nozzle hole according to a change mode of the fuel pressure, which is detected with the fuel pressure sensor and associated with injection of the fuel from a nozzle hole, and the mixing ratio acquired with the mixing acquisition unit.

A method of controlling a fuel injection amount of an internal combustion engine includes a target injection amount calculation step, a component-by-component wear amount estimation step at which a component-by-component wear amount of an injector component is estimated, the injector component being a plurality of members or a part of the member constituting the injector and selected in advance as the injector component affects an accuracy of the fuel injection amount, a component-by-component correction amount calculation step, a total correction amount calculation step, and a total correction amount reflection step at which the injector injects a corrected target injection amount.

A method for detecting the malfunction of a software solution configured to generate data representing the instant of interruption of fuel injection of an internal combustion engine. The method comprises acquiring data by a data acquisition device which is connected to a measurement device fixed to an injector body and configured to emit data representing closure instants of an injection nozzle, recording the data generated by the software solution and the data emitted by the measurement device, over a predetermined duration, synchronizing the data generated by the software solution and the data emitted by the measurement device, and comparing the data generated by the software solution and the data emitted by the measurement device, the software solution being considered to be malfunctioning when they do not satisfy predefined criteria.

Methods and systems are provided for learning a cylinder-to-cylinder air variation. During conditions when a PFDI engine is operated in a port-injection only mode, prior to port fuel injection, a direct-injection fuel rail pressure may be lowered via direct-injection. Then, prior to a spark event in a port-injected cylinder, the direct-injector may be transiently opened to use the rail pressure sensor for estimating a cylinder compression pressure, and inferring cylinder air charge therefrom.

An estimation device is applicable to a combustion system including an internal combustion engine and includes a mixing acquisition unit, a main region estimation unit, and an after region estimation unit. The mixing acquisition unit acquires a mixing ratio of various components contained in the fuel used for combustion in the internal combustion engine. The main region estimation unit estimates a combustion region of the fuel as a main combustion region for a main combustion produced by injecting the fuel into a combustion chamber of the internal combustion engine by main injection, based on the mixing ratio acquired by the mixing acquisition unit. The after region estimation unit estimates an injection region of the fuel as the after combustion region based on the mixing ratio, for an after combustion produced by injecting the fuel into the combustion chamber by an after injection, after the main injection in one combustion cycle.

Various embodiments include a method for operating an internal combustion engine comprising: determining a torque output of each cylinder resulting from a fuel injection; determining a difference in the respective torque output; comparing the difference with a predetermined threshold; determining a respective injection mass; determining a difference in the respective injection masses; comparing the difference with a threshold; if the differences exceed the threshold, determining whether the respective torque outputs correspond to the associated injection mass; and if the respective torque outputs lie outside a predetermined tolerance range for a respective corresponding injection mass, changing an injection time in at least one of the at least two cylinders.