A cooling structure of an engine includes a cylinder head and a coolant temperature sensor. The cylinder head gas a first water jacket for cooling a combustion chamber and a second water jacket for cooling an exhaust manifold. The cylinder head includes a joining portion where coolants from the first water jacket and the second water jacket join together. The joining portion has a first coolant passage. A second coolant passage is disposed downstream of the joining portion. The temperature sensing portion is disposed in the second coolant passage. A coolant outlet of the second water jacket is defined in the first coolant passage, and is located at a position on the cylinder head cover attachment surface side in the first coolant passage. The temperature sensing portion is located at a position on the cylinder block attachment surface side in the second coolant passage.

The present invention is related to a method for manufacturing a water cooling system (20) inside a casted cylinder head (10), the water cooling system (20) comprising an upper water jacket (21) and a lower water jacket (22) and wherein a transition channel (23) is located between the upper water jacket (21) and the lower water jacket (22). Further, the invention is related to a water cooling system (20) inside a casted cylinder head (10), comprising an upper water jacket (21) and a lower water jacket (22) wherein the upper water jacket (21) and the lower water jacket (22) are fluidly connected by at least one transition channel (23).

The present invention is related to a method for manufacturing a water cooling system (20) inside a casted cylinder head (10), the water cooling system (20) comprising an upper water jacket (21) and a lower water jacket (22) and wherein a transition channel (23) is located between the upper water jacket (21) and the lower water jacket (22). Further, the invention is related to a water cooling system (20) inside a casted cylinder head (10), comprising an upper water jacket (21) and a lower water jacket (22) wherein the upper water jacket (21) and the lower water jacket (22) are fluidly connected by at least one transition channel (23).

A vehicle water jacket assembly includes a first water jacket portion establishing a plurality of first fluid channels that are situated to facilitate fluid movement along at least a first plane. A second water jacket portion is situated near the first water jacket portion. The second water jacket portion establishes a plurality of second fluid channels that are situated to facilitate fluid movement along at least a second plane that is generally parallel to the first plane. At least one connector portion establishes a plurality of connector fluid channels that are situated to facilitate fluid movement between at least one of the first fluid channels and at least one of the second fluid channels along a direction that is transverse to the first and second planes.

A vehicle water jacket assembly includes a first water jacket portion establishing a plurality of first fluid channels that are situated to facilitate fluid movement along at least a first plane. A second water jacket portion is situated near the first water jacket portion. The second water jacket portion establishes a plurality of second fluid channels that are situated to facilitate fluid movement along at least a second plane that is generally parallel to the first plane. At least one connector portion establishes a plurality of connector fluid channels that are situated to facilitate fluid movement between at least one of the first fluid channels and at least one of the second fluid channels along a direction that is transverse to the first and second planes.

A cylinder head includes: an exhaust port configured to lead out exhaust gas from combustion chamber; an intake port configured to introduce fresh air into the combustion chamber; and an EGR gas passage in which EGR gas flows, wherein exhaust outlets of the exhaust port and an EGR gas inlet of the second EGR pipe are located on a first side of the cylinder head and, and a fresh air inlet communicated to the intake port and an EGR gas outlet of the EGR gas passage are located on a second side which is opposite from the first side.

Methods and systems are provided for an in-cylinder thermal energy recovery device that utilizes the Rankine Cycle to recover energy from exhaust gasses that may be used to produce additional work in the vehicle. In one example, a method may include outfitting the head area of each cylinder of an engine with a tube array comprising one or more tubes passing through the combustion chamber of the corresponding cylinder. Each tube array may receive an injection of working fluid that is based, in part, on the temperature of the tube array's corresponding cylinder, which may then be utilized to recover heat energy.

Methods and systems are provided for an in-cylinder thermal energy recovery device that utilizes the Rankine Cycle to recover energy from exhaust gasses that may be used to produce additional work in the vehicle. In one example, a method may include outfitting the head area of each cylinder of an engine with a tube array comprising one or more tubes passing through the combustion chamber of the corresponding cylinder. Each tube array may receive an injection of working fluid that is based, in part, on the temperature of the tube array's corresponding cylinder, which may then be utilized to recover heat energy.

An engine is described having a crankcase, a liner and a head assembly. The crankcase is split along a plane defining a two part crankcase, where fluid passages are passing through only one of the crankcase portions, so as to not require crossing the split line. A connecting rod also includes a tapered end, and the piston has a complementary carrier receiving the connecting rod.

An engine is described having a crankcase, a liner and a head assembly. The crankcase is split along a plane defining a two part crankcase, where fluid passages are passing through only one of the crankcase portions, so as to not require crossing the split line. A connecting rod also includes a tapered end, and the piston has a complementary carrier receiving the connecting rod.