Aspects of the disclosure are directed to a thrust reverser system of an aircraft comprising: a translating cascade sleeve, a blocker door, and a kinematic mechanism configured to actuate the blocker door, the kinematic mechanism comprising: a first link coupled to the translating cascade sleeve, a second link coupled to the first link and a fixed structure, and a third link coupled to the first link and the blocker door.

A blocker door assembly for use in a gas turbine includes a panel, a core integrally formed with the panel, and a plurality of mounting structures extending from at least one of the panel and the core. The plurality of mounting structures are integrally formed with the core and the panel such that the panel, the core, and the mounting structures are co-molded from a thermoplastic material.

A propulsion unit includes a gas turbine engine arranged along an axis and an exhaust system coupled to the gas turbine engine. The gas turbine engine includes an engine core configured to discharge a core flow and a fan configured to be driven by the engine core to discharge a bypass flow. The exhaust system receives the mixed bypass and core flows from the gas turbine engine.

A nacelle having a fan casing, a cowl that movable between an advanced position and a retracted position that opens an opening between a bypass duct and the outside, deflectors secured to the mobile cowl, wherein, in the advanced position, they are around the fan casing and wherein, in the retracted position, they are across the opening, and a fan ramp with a mounting base and flaps that are able to rotate on the mounting base between a stowed position and a deployed position. For each flap, the fan ramp has a return element that urges the flap) into the deployed position, and the deflectors have a stop in contact with the flap when the mobile cowl passes from the retracted position to the advanced position. Thus, in the advanced position, the flaps are folded back and their bulk is reduced.

A thrust reverser system for a turbine engine includes a support structure, a transcowl, a door, a lock, and a first elastic element. The transcowl is mounted on the support structure and is translatable between a stowed position, a deployed position, and an over-stow position. The door is pivotally coupled to the support structure and is rotatable between at least a first position, a second position, and a third position. The lock is movable between a locked position, to prevent transcowl translation toward the deployed position, and an unlocked position, to allow transcowl translation toward the deployed position. The lock is only able to move to the unlocked position when the transcowl is in the over-stow position. The first elastic element is disposed within the stowed position aperture and, when engaging both the support structure and the transcowl, supplies a force to the transcowl.

Compression mold assembly for forming a preform of a cascade includes first and second die elements and an axis of alignment. Line of removal of a formed preform is positioned perpendicular to a plane perpendicular to the axis of alignment. First die portion includes first curved surface forming interior surface of first strong back and second die portion includes first curved surface forming interior surface of a second strong back of a cell of a formed preform. Second die portion includes second curved surface forming an interior surface of a first vane on forward side of the cell of the formed preform and first die portion further includes first wall member which extends along line of removal and a second wall member which extends angularly from first wall portion forming an interior surface of a second vane positioned on an aft side of the cell.

A first cascade segment of a thrust reverser system has a first cascade segment flow area and is associated with a first lateral sector. A second cascade segment has a second cascade segment flow area and is associated with a second lateral sector. The second cascade segment flow area may be at least 1.2 times the first cascade segment flow area. The first lateral sector has a first leakage flow area and a first total flow area that is equal to a sum of at least the first cascade segment flow area and the first leakage flow area. The second lateral sector has a second leakage flow area and a second total flow area that is equal to a sum of at least the second cascade segment flow area and the second leakage flow area. The second total flow area may be within 10% of the first total flow area.

An assembly is provided for an aircraft propulsion system. This assembly includes a fixed structure, a translating structure, a blocker door and a folding linkage. The translating structure is configured to move between a stowed position and a deployed position. The blocker door is pivotally attached to the translating structure at a first pivot joint. The folding linkage links the blocker door to the fixed structure. The folding linkage includes a member pivotally attached to the blocker door at a second pivot joint that is radially outboard of a skin of the blocker door when the translating structure is in the stowed position. The second pivot joint is radially outboard of the first pivot joint when the translating structure is in the stowed position.

A thrust reverser cascade of an aircraft engine comprises a frame and a vane overmolded onto the frame. The frame and the vane each comprise reinforcement fibers in a thermoplastic matrix. A method is disclosed for manufacturing the thrust reverser cascade or another part comprising an aerodynamic surface configured to interact with a flow of fluid. The method comprises providing a first portion of the part and overmolding a second portion of the part onto the first portion where the second portion includes the aerodynamic surface.

A system and method for an improved thrust reverser is provided. The provided thrust reverser employs hidden linkage assemblies to decrease drag in the engine exhaust flow and increase turbine engine performance. The hidden linkage assemblies are placed in a space between the blocker door and the transcowl, thereby not affecting the engine exhaust flow.