A liquid rocket engine assembly comprising a thrust chamber, a nozzle, and a joint structure. The joint structure attaches the thrust chamber and the nozzle and comprises at least one seal element and an attachment ring interposed between the thrust chamber and the nozzle. Fasteners extend between the nozzle and the thrust chamber through the at least one seal element and the attachment ring. Materials of the thrust chamber and of the nozzle comprise different coefficients of thermal expansion. A method of forming a liquid rocket engine assembly is also disclosed.

A liquid rocket engine assembly comprising a thrust chamber, a nozzle, and a joint structure. The joint structure attaches the thrust chamber and the nozzle and comprises at least one seal element and an attachment ring interposed between the thrust chamber and the nozzle. Fasteners extend between the nozzle and the thrust chamber through the at least one seal element and the attachment ring. Materials of the thrust chamber and of the nozzle comprise different coefficients of thermal expansion. A method of forming a liquid rocket engine assembly is also disclosed.

A multi-component structure includes a first hybrid metal composite structure, a second hybrid metal composite structure, and a joint structure. The first and second hybrid metal composite structures include layers, each layer comprising a fiber composite material structure including a fiber material dispersed within a matrix material and at least one metal ply located between layers of the layers. The joint structure extends between and connects the first hybrid metal composite structure and the second hybrid metal composite structure. Additionally, the joint structure exerts a clamping force on the first and second hybrid metal composite structures and to reduce gaps between the layers, between the layers and the at least one metal ply, and between the joint structure and the first and second hybrid metal composite structures to less than half a thickness of the at least one metal ply.

Disclosed herein is a kinetically deposited metal ring seal. In particular, disclosed herein is a joint assembly including a housing, a component, and a seal assembly. The housing defines an opening and a central axis. The component is positioned proximate the opening of the housing. The seal assembly comprises a kinetically deposited metal layer attaching the housing to the component and forming an airtight barrier around the central axis between the housing and the component. The kinetically deposited metal layer comprises a plurality of plasticized metal particles. Accordingly, the kinetically deposited metal layer can be applied at low temperatures, ensuring the temperature stays below the activation temperature of loaded fuel. Further, the kinetically deposited metal layer forms a low volume, airtight seal, which does not degrade over time, and does not require application of high forces to maintain the seal.

A flexible bearing assembly includes at least one metal end ring, a flexible bearing core having a plurality of layers of a resilient material between layers of a reinforcement material, and a phenolic composite material between and bonded to each of the at least one metal end ring and the flexible bearing core. A rocket motor assembly includes a chamber configured to contain a propellant and a movable thrust nozzle coupled to the chamber. The movable thrust nozzle includes a phenolic composite material between and bonded to each of a metal end ring and a flexible bearing core. Methods of forming a flexible bearing assembly include bonding a phenolic composite material to at least one metal end ring and bonding a flexible bearing core to the phenolic composite material. The flexible bearing core includes a plurality of layers of a resilient material between layers of a reinforcement material.

A thrust ring for a rocket motor for one or more of limited re-use or single use, including a rocket motor housing, the motor housing adapted to contain propellant; an aft closure with a nozzle, the aft closure connected or connectable to the housing; a forward closure connected or connectable to the housing; wherein one or both of the aft closure and the forward closure are connectable to the housing in manner adapted for one or both of limited re-use or single use.

The present disclosure relates to a dismantleable mandrel assembly and a method of molding solid propellant grains with deep fin cavities whose major transverse dimensions are larger than casing opening dimensions in a monolithic rocket motor. The mandrel assembly comprises a base mandrel, a core mandrel insertable into the base mandrel and a plurality of fin molds attachable onto the base mandrel in a circular pattern about the motor axis. The plurality of longitudinal fin cavities is configured with forward swept leading and trailing edges. The manufacturing technique involves assembling and disassembling the mandrel components before propellant casting and after propellant curing respectively in a specific sequence. With minimum number of components and critical joints the method assures reduced quantum of explosive hazard in propellant grain manufacturing for high performance solid rocket motors.

The invention lies in the field the management of pressures and relates to a common bulkhead for a pressure vessel having two chambers, the common bulkhead being intended to be positioned between a first chamber and a second chamber of the pressure vessel and configured to withstand a first predetermined pressure in the first chamber and to allow a fluid from the second chamber to flow above a second predetermined pressure, wherein it comprises: a metallic basic structure comprising a first face intended to be positioned facing towards the first chamber, a second face intended to be positioned facing towards the second chamber, a plurality of through-openings between the first face and the second face having a polygonal-type pattern in section, an external frame at its periphery, a first metallic cap superposed on the first face covering the plurality of through-openings.

A multi-component structure includes a first hybrid metal composite structure, a second hybrid metal composite structure, and a joint structure. The first and second hybrid metal composite structures include layers, each layer comprising a fiber composite material structure including a fiber material dispersed within a matrix material and at least one metal ply located between layers of the layers. The joint structure extends between and connects the first hybrid metal composite structure and the second hybrid metal composite structure. Additionally, the joint structure exerts a clamping force on the first and second hybrid metal composite structures and to reduce gaps between the layers, between the layers and the at least one metal ply, and between the joint structure and the first and second hybrid metal composite structures to less than half a thickness of the at least one metal ply.

Disclosed is a space cold gas thruster operating with a solid propellant. The cold gas thruster includes a tank suitable for containing a solid propellant and a tank heating device suitable for sublimating the solid propellant and forming gaseous propellant, the tank having an aperture for transferring the gaseous propellant outside the tank, such as a nozzle. Also disclosed is a process for determining the amount of remaining propellant in the propellant tank of the disclosed cold gas thruster.