F02K9/346

IMPREGNATED FIBERS COMPRISING PRECERAMIC RESIN FORMULATIONS, AND RELATED COMPOSITE MATERIALS AND METHODS
20210253482 · 2021-08-19 ·

A preceramic resin formulation comprising a polycarbosilane preceramic polymer, an organically modified silicon dioxide preceramic polymer, and, optionally, at least one filler. The preceramic resin formulation is formulated to exhibit a viscosity of from about 1,000 cP at about 25° C. to about 5,000 cP at a temperature of about 25° C. The at least one filler comprises first particles having an average mean diameter of less than about 1.0 μm and second particles having an average mean diameter of from about 1.5 μm to about 5 μm. Impregnated fibers comprising the preceramic resin formulation are also disclosed, as is a composite material comprising a reaction product of the polycarbosilane preceramic polymer, organically modified silicon dioxide preceramic polymer, and the at least one filler. Methods of forming a ceramic matrix composite are also disclosed.

PRECURSOR COMPOSITIONS FOR AN INSULATION, INSULATED ROCKET MOTORS, AND RELATED METHODS

An insulation precursor composition comprises ethylene propylene diene monomer, an aramid, and a bromine-containing flame retardant. Rocket motors comprising a case, an energetic material within the case, and an insulation material comprising a reaction produce of ethylene propylene diene monomer, an aramid, and a flame retardant comprising bromine are also disclosed. Related precursor compositions are also disclosed.

PRECURSOR COMPOSITIONS FOR AN INSULATION AND INSULATED ROCKET MOTORS
20210079873 · 2021-03-18 ·

A precursor composition comprising, before curing, ethylene propylene diene monomer (EPDM), zinc oxide, silica, polymerized 1,2-dihydro-2,2,4-trimethylquinoline, a solid chlorinated paraffin, stearic acid, a five carbon petroleum hydrocarbon, trimethylolpropane trimethacrylate, and a peroxide. A rocket motor including a reaction product of the precursor composition and a method of insulating a rocket motor.

Hybrid metal composite structures, joint structures, and related methods

A multi-component structure includes a first hybrid metal composite structure, a second hybrid metal composite structure, and a joint structure. The first and second hybrid metal composite structures include layers, each layer comprising a fiber composite material structure including a fiber material dispersed within a matrix material and at least one metal ply located between layers of the layers. The joint structure extends between and connects the first hybrid metal composite structure and the second hybrid metal composite structure. Additionally, the joint structure exerts a clamping force on the first and second hybrid metal composite structures and to reduce gaps between the layers, between the layers and the at least one metal ply, and between the joint structure and the first and second hybrid metal composite structures to less than half a thickness of the at least one metal ply.

Preceramic resin formulations, impregnated fibers comprising the preceramic resin formulations, and related methods

A preceramic resin formulation comprising a polycarbosilane preceramic polymer, an organically modified silicon dioxide preceramic polymer, and, optionally, at least one filler. The preceramic resin formulation is formulated to exhibit a viscosity of from about 1,000 cP at about 25 C. to about 5,000 cP at a temperature of about 25 C. The at least one filler comprises first particles having an average mean diameter of less than about 1.0 m and second particles having an average mean diameter of from about 1.5 m to about 5 m. Impregnated fibers comprising the preceramic resin formulation are also disclosed, as is a composite material comprising a reaction product of the polycarbosilane preceramic polymer, organically modified silicon dioxide preceramic polymer, and the at least one filler. Methods of forming a ceramic matrix composite are also disclosed.

Manufacturing process for making a dome element provided with thermal protection for a solid propellant rocket engine
10821655 · 2020-11-03 · ·

For producing a dome-shaped element (2) provided with thermal protection for a solid propellant rocket engine, a coupling annular body (4) is arranged in a mold (5) and has a surface (20) that is clean and activated, by an atmospheric-pressure plasma treatment, before depositing a primer layer (26) and an adhesive layer (27) on the surface (20); ablative material is then automatically applied to the adhesive layer and to an area (17) of the mold (5) so as to form a series of superimposed layers (30).

INNER COATING LAYER FOR SOLID-PROPELLANT ROCKET ENGINES
20200318575 · 2020-10-08 ·

An inner coating layer for solid-propellant rocket engines, constituted by a material comprising from 45% to 55% wt. of a a cross-linkable, unsaturated-chain polymer base, from 11% to 13% wt. of silica, from 15% to 25% wt. of vulcanizing agents and plasticizers, from 5% to 7% wt. of aramid fiber and from 10% to 15% wt. of microspheres made of a material selected among glass, quartz and nano clay, having diameter lower than 200 gm, density comprised between 0.30 and 0.34 g/cc and resistance to hydrostatic pressure greater than, or equal to, 4500 psi.

COMBUSTION CHAMBER LINER WITH SPIRAL COOLING CHANNELS
20200182196 · 2020-06-11 ·

A combustion chamber liner comprising a plurality of spiral cooling channels is formed from a material component. A combustion chamber liner body extends from a first end and a second end. The combustion chamber liner body comprises a combustion chamber liner internal wall that defines a combustion area cavity extending from the first and second end. The combustion chamber liner body also comprises a combustion chamber liner external wall that is opposite the internal wall. The combustion chamber liner body also defines an inlet port, a nozzle exit port opposite the inlet port, and a throat portion. Along the combustion chamber liner external wall, spiral cooling channels are cut into the external wall such that the spiral cooling channels extend between the first and second end.

COMMON BULKHEAD FOR A PRESSURE VESSEL
20200116105 · 2020-04-16 ·

The invention lies in the field the management of pressures and relates to a common bulkhead for a pressure vessel having two chambers, the common bulkhead being intended to be positioned between a first chamber and a second chamber of the pressure vessel and configured to withstand a first predetermined pressure in the first chamber and to allow a fluid from the second chamber to flow above a second predetermined pressure, wherein it comprises: a metallic basic structure comprising a first face intended to be positioned facing towards the first chamber, a second face intended to be positioned facing towards the second chamber, a plurality of through-openings between the first face and the second face having a polygonal-type pattern in section, an external frame at its periphery, a first metallic cap superposed on the first face covering the plurality of through-openings.

Precursor compositions for an insulation, insulated rocket motors, and related methods

A precursor composition comprising, before curing, ethylene propylene diene monomer (EPDM), zinc oxide, silica, polymerized 1,2-dihydro-2,2,4-trimethylquinoline, a solid chlorinated paraffin, stearic acid, a five carbon petroleum hydrocarbon, trimethylolpropane trimethacrylate, and a peroxide. A rocket motor including a reaction product of the precursor composition and a method of insulating a rocket motor.