Methods and systems for an engine intake system. In one example, a system comprises a first charge air cooler arranged upstream of a second charge air cooler. The first charge air cooler is configured to provide thermal transfer between a compressed charge air and a fresh intake air.

The present invention relates to an exhaust gas management system which allows cooled exhaust gas recirculation as well as heat recovery through a single integrated module, located downstream of the exhaust line. Additionally, the present invention relates to a propulsion system wherein the cooled exhaust gas is recirculated to the intake manifold of an internal combustion engine.

The invention concerns an internal combustion engine system (2), comprising an internal combustion engine (4) and an exhaust gas recirculation circuit (12, 14, 16, 18, 20, 22) connecting an exhaust manifold (8) of the engine to an intake manifold (6) of the engine, the circuit comprising at least one reed valve (16), an EGR valve (22), that is arranged downstream of the reed valve on the path of exhaust gas flowing from the exhaust manifold (8) to the intake manifold (6) and an EGR line (18) connecting the reed valve to the EGR valve. The system further includes a bypass line (30) for gas, connecting the EGR line (18) to an exhaust line (10) of the engine and control means (20, 40, 42) for controlling the flow of gas discharged through the bypass line.

Provided is a control device for an internal combustion engine that includes an EGR device equipped with an EGR cooler bypass passage and a flow-rate-ratio control valve equipped with a valve disc and capable of controlling a flow rate ratio. The control device is configured, when an opening degree control execution condition is met, to execute a vibration reduction control for controlling the flow-rate-ratio control valve such that the opening degree of the valve disc becomes greater than or equal to a vibration reduction opening degree that is greater than a minimum opening degree within an opening degree control range of the valve disc. The opening degree control execution condition includes a requirement that a parameter (pulsation level value) that becomes greater when exhaust pulsation acting on the valve disc is greater is equal to or greater than a first threshold value.

Provided is a control device for an internal combustion engine that includes an EGR device equipped with an EGR cooler bypass passage and a flow-rate-ratio control valve equipped with a valve disc and capable of controlling a flow rate ratio. The control device is configured, when an opening degree control execution condition is met, to execute a vibration reduction control for controlling the flow-rate-ratio control valve such that the opening degree of the valve disc becomes greater than or equal to a vibration reduction opening degree that is greater than a minimum opening degree within an opening degree control range of the valve disc. The opening degree control execution condition includes a requirement that a parameter (pulsation level value) that becomes greater when exhaust pulsation acting on the valve disc is greater is equal to or greater than a first threshold value.

A heat exchanger disposed in an exhaust heat recovery device exchanges heat between exhaust and cooling fluid. An inner shell of the heat exchanger externally surrounds an exhaust pipe and forms a heat exchange space between the inner shell and the exhaust pipe to accommodate arranged plates. An outer shell of the heat exchanger includes an EGR opening that leads the exhaust to an inlet system of an internal combustion engine. The outer shell forms an external space leading to the EGR opening between the outer shell and the inner shell. The inner shell includes at least one aperture area that communicates the heat exchange space with the external space.

A heat exchanger disposed in an exhaust heat recovery device exchanges heat between exhaust and cooling fluid. An inner shell of the heat exchanger externally surrounds an exhaust pipe and forms a heat exchange space between the inner shell and the exhaust pipe to accommodate arranged plates. An outer shell of the heat exchanger includes an EGR opening that leads the exhaust to an inlet system of an internal combustion engine. The outer shell forms an external space leading to the EGR opening between the outer shell and the inner shell. The inner shell includes at least one aperture area that communicates the heat exchange space with the external space.

Methods and systems are provided for controlling and coordinating control of a post-catalyst exhaust throttle and an EGR valve to expedite catalyst heating. By closing both valves during an engine cold start, an elevated exhaust backpressure and increased heat rejection at an EGR cooler can be synergistically used to warm each of an engine and an exhaust catalyst. The valves may also be controlled to vary an amount of exhaust flowing through an exhaust venturi so as to meet engine vacuum needs while providing a desired amount of engine EGR.

Methods and systems are provided for controlling and coordinating control of a post-catalyst exhaust throttle and an EGR valve to expedite catalyst heating. By closing both valves during an engine cold start, an elevated exhaust backpressure and increased heat rejection at an EGR cooler can be synergistically used to warm each of an engine and an exhaust catalyst. The valves may also be controlled to vary an amount of exhaust flowing through an exhaust venturi so as to meet engine vacuum needs while providing a desired amount of engine EGR.

A control device controls an internal combustion engine including: an EGR cooler bypass passage; and a flow-rate-ratio control valve capable of controlling, by adjustment of its opening degree, an EGR cooler ratio R. The control device is configured, during an EGR gas introduction operation, to execute an intake air temperature control for adjusting the opening degree such that an intake air temperature Tb approaches a target intake air temperature Tbt. In this intake air temperature control, the control device is configured, when a designated condition that, even if the adjustment of the opening degree is performed, there is a temperature difference obtained by subtracting the target intake air temperature Tbt from a value of the intake air temperature Tb to be achieved as a result of the adjustment of the opening degree is met, to execute an opening-degree update prohibition processing that prohibits an update of the opening degree.