An internal combustion engine including a crankcase (1) and including a cylinder head is described, including at least one cylinder block, at least one planar flange surface for accommodating at least one cooler (2), at least one cooler (2), at least one coolant inlet to the cooler (2), at least one coolant outlet (8) from the cooler (2), at least one exhaust gas inlet to the cooler (2), at least one integrated exhaust gas feedthrough from the cooler (2), and at least one internal cooling section (3).

A cooling module has a heat generating body, a heat exchanger made of metal, and an insulating plate. The heat generating body has a heat dissipating surface. The heat exchanger has cooling surface facing the heat dissipating surface. The insulating plate has a first surface and a second surface. The insulating plate is interposed between the heat dissipating surface and the cooling surface on a condition that the insulating plate faces the heat dissipating surface and that the second surface faces the cooling surface. The insulating plate and the cooling surface are joined to be one body by a joining material. The heat dissipating surface and the insulating plate are in close contact with each other through an elastic member. The heat dissipating surface and the cooling surface are thermally connected to each other through the joining material, the insulating plate, and the elastic member.

A cooling module has a heat generating body, a heat exchanger made of metal, and an insulating plate. The heat generating body has a heat dissipating surface. The heat exchanger has cooling surface facing the heat dissipating surface. The insulating plate has a first surface and a second surface. The insulating plate is interposed between the heat dissipating surface and the cooling surface on a condition that the insulating plate faces the heat dissipating surface and that the second surface faces the cooling surface. The insulating plate and the cooling surface are joined to be one body by a joining material. The heat dissipating surface and the insulating plate are in close contact with each other through an elastic member. The heat dissipating surface and the cooling surface are thermally connected to each other through the joining material, the insulating plate, and the elastic member.

A heat exchanger for an internal combustion engine includes a first flow channel; a second flow channel arranged adjacent to the first flow channel; a line separate from the second flow channel; and a valve channel in which an adjustable valve element is disposed. The valve channel is arranged upstream of the first and second flow channels and an inlet channel is arranged upstream of the valve channel in a flow direction of exhaust gas. The valve element includes a baffle plate, the baffle plate having an end portion that extends diagonally in the valve channel with respect to the flow axis of the first flow channel. The valve element includes a flap that is pivotably mounted at the end portion of the baffle plate such that the flap is pivotable about an axis that extends in a direction of a width of a common housing.

An internal combustion engine includes, in addition to an LPL-EGR system, two water vapor separation film modules for fresh air and for EGR gas. A module for fresh air is provided in an intake passage between a connecting portion with an EGR passage, and an air cleaner. A module for EGR gas is provided in the EGR passage on an upstream side of an EGR cooler. The module is connected to a pressure reducing pump through a suction passage. The module is connected to a pressure reducing pump through a suction passage.

An internal combustion engine includes, in addition to an LPL-EGR system, two water vapor separation film modules for fresh air and for EGR gas. A module for fresh air is provided in an intake passage between a connecting portion with an EGR passage, and an air cleaner. A module for EGR gas is provided in the EGR passage on an upstream side of an EGR cooler. The module is connected to a pressure reducing pump through a suction passage. The module is connected to a pressure reducing pump through a suction passage.

The present disclosure provides an EGR cooler for a vehicle. The EGR cooler includes: a gas passage having a predetermined length, the gas passage including a linear part forming a linear section and extension parts extending from opposite ends of the linear part after being bent; a heat radiation fin having a shape formed by being folded several times, the heat radiation fin being placed in the linear section of the gas passage; and a base provided with an inlet hole at a first end and an outlet hole at a second end. In particular, the inlet hole and the outlet hole each has a shape corresponding to a cross-section of the gas passage, and the extension parts are inserted into the inlet hole and the outlet hole, respectively.

The present disclosure provides an EGR cooler for a vehicle. The EGR cooler includes: a gas passage having a predetermined length, the gas passage including a linear part forming a linear section and extension parts extending from opposite ends of the linear part after being bent; a heat radiation fin having a shape formed by being folded several times, the heat radiation fin being placed in the linear section of the gas passage; and a base provided with an inlet hole at a first end and an outlet hole at a second end. In particular, the inlet hole and the outlet hole each has a shape corresponding to a cross-section of the gas passage, and the extension parts are inserted into the inlet hole and the outlet hole, respectively.

An exhaust gas recirculation (EGR) cooler includes: a housing including a cavity in which a plurality of tubes are received, and including a coolant inlet conduit allowing a coolant to flow into the cavity therethrough and a coolant outlet conduit allowing the coolant to be discharged from the cavity therethrough; a bypass conduit provided in parallel to the housing; an inlet header sealingly mounted on a first end portion of the housing; and an outlet header sealingly mounted on a second end portion of the housing. The inlet header may include an EGR valve housing, a bypass valve housing, and a cooling chamber defined in the EGR valve housing and the bypass valve housing, and the cooling chamber may be fluidly connected to the cavity of the housing through the coolant outlet conduit.

An exhaust gas recirculation (EGR) cooler includes: a housing including a cavity in which a plurality of tubes are received, and including a coolant inlet conduit allowing a coolant to flow into the cavity therethrough and a coolant outlet conduit allowing the coolant to be discharged from the cavity therethrough; a bypass conduit provided in parallel to the housing; an inlet header sealingly mounted on a first end portion of the housing; and an outlet header sealingly mounted on a second end portion of the housing. The inlet header may include an EGR valve housing, a bypass valve housing, and a cooling chamber defined in the EGR valve housing and the bypass valve housing, and the cooling chamber may be fluidly connected to the cavity of the housing through the coolant outlet conduit.