Various methods and systems are provided for a fuel injector. In one example, a fuel injector includes a nozzle tip including a plurality of injection holes, a first needle biased against the nozzle tip via a first biasing member positioned within a first control volume, and a second needle surrounding a portion of the first needle and biased against the first needle and the nozzle tip via a second biasing member positioned within a second control volume. A needle actuator may be energized for different durations of time in order to move one or more of the first needle and the second needle relative to the nozzle tip.

Among all combinations of two injection holes, in a combination in which when the injection holes are offset such that their central axes are coincident with each other in inlet openings, an inter-injection hole angle formed by the central axes is minimized, the inter-injection hole angle between the two injection holes is represented as amin[deg], taper angles, which are formed by the respective contours of the injection hole inner walls in the cross sections along the virtual planes including the central axes of the two injection holes that allow the inter-injection hole angle to be minimized, are represented as a1 and a2[deg], and when fuel is injected from the injection holes, average pressure of the fuel in the fuel passage is represented as P[Mpa], and the injection holes are formed so as to satisfy a relationship: amina1+a2+0.5P.sup.0.6

In the preferred embodiments an air flow diverting blade is integral to a base that doubles as a collar designed to coaxially attach to the tip end of a typical port fuel injector for internal combustion engines.

Upon simple manual manipulation of the set rotational angle of the typically externally exposed portion of the port fuel injector along its longitudinal axis, as typical modern port injection systems allow after installation, the angle of the intra-port flow diverting blade can be selectively varied to either straighten existing swirl and increase top end flow, or, introduce lateral directional swirl to whatever desired angle and intensity in either direction is desired. The functional use of a typical port fuel injector is thereby elevated to a dual function of both tunable fuel and air flow control at the point of induction into a combustion chamber without any modification to existing engine designs or their engine management control systems employed therefore. The flow diverting blade can be configured to divert flow around the intake valve stem, guide and guide boss in such a manner to optimize the overall flow dimension of the induction system of a typical internal combustion engine. The flow diverting blade also provides an effective means by which the proximity and angle of fuel injection, relative to the combustion chamber, can be altered and improved as desired. The flow diverting blade also provides an effective means by which a modest increase in effective fuel injector nozzle pressure and fuel vaporization can be realized during periods of high load.

A spark-ignition direct fuel injection valve includes, at least, a seat member provided with a fuel injection hole and a valve seat and a valve body which controls fuel injection from the injection hole by contacting and separating from the valve seat. In the spark-ignition direct fuel injection valve: the injection hole has an injection hole inlet which is open inwardly of the seat member and an injection hole outlet which is open outwardly of the seat member; an opening edge of the injection hole inlet has a first round-chamfered portion formed on an upstream side with respect to a fuel flow toward the injection hole inlet; and an extending length (L) of the injection hole does not exceed three times a hole diameter (D) of the injection hole.

An injector nozzle used with an internal combustion engine for shaping a fluid flow is provided. The nozzle has a body and an orifice plate provided at an outlet of the body. The body and the plate extend symmetrically with respect to a central axis. The plate has an interior surface and an opposite exterior surface, which are substantially parallel to each other to define a thickness of the plate. The plate has fluid passageways each having an orifice on the exterior surface. The fluid flow diverges through the fluid passageways to create stream jets. The imaginary extensions the passageways converge to create a focal point and an included angle associated with the focal point.

An injector, comprising, an injector body comprising, an inner wall that defines an injector cavity for fluid, at least one inlet channel into the injector cavity, and at least one outlet channel from the injector cavity, a plunger that defines at least one passageway between the injector cavity and the at least one outlet channel, the plunger being movable longitudinally in the injector cavity between at least: a first open arrangement in which the at least one passageway is positioned to direct fluid into the at least one outlet channel at a first position, and a second open arrangement in which the at least one passageway is positioned to direct fluid into the at least one outlet channel at a second position different from the first position.

An injection hole of a fuel injector includes: an inner hole section extending from an inner surface of a bottom wall of an injector tip obliquely away from a first side relative to a normal line of the inner surface to define a first inner side wall surface on the first side forming an obtuse angle with the inner surface and a second inner side wall surface on a second side opposite to the first side forming an acute angle with the inner surface; a middle hole section including a first middle side wall surface extending obliquely from the first inner side wall surface toward the first side; and an outer hole section including a first outer side wall surface extending obliquely from the first middle side wall surface toward the first side. A recess is formed on a radially outer side of an inner end of the inner hole section.

A fuel injector and method are disclosed wherein an injector body defines a cavity and passages from an inlet at the cavity through an outside surface of the injector body. Each passage may have a first inner contour at a first angle and a second inner contour at a second angle. An injector pin with a fuel pass-though volume may be movable within the cavity to selectively overlap an outlet of the pass-through volume with an inlet of the passages to selectively direct fuel in varying quantities along the first second inner contours.

Methods and systems are provided for direct fuel injection. In one example, a fuel injector system includes an injector needle with an injector pin with a curved fuel channel around the outer circumference of the injector pin, fluidically connected along the length of the curved fuel channel with a fuel reservoir inside the injector pin. An actuator coupled to the injector needle may sequentially move and position the injector needle to establish fluidic connection between the curved fuel channel and with one or more nozzle holes of the fuel injector at each position, discharging fuel from only those nozzle holes, thereby minimizing fuel spray interaction.

A fuel injector, comprising a nozzle body having a proximal end and a distal end, an upper row of nozzle holes being equally spaced about a first circumference of the nozzle body, and a lower row of nozzle holes located between the distal end and the upper row of nozzle holes, wherein the upper row has a first number of holes that is greater than a second number of holes in the lower row and wherein one of the first number of holes and the second number of holes is odd.